Page 331 - Failure Analysis Case Studies II
P. 331

316
             This confirms that nitric oxide could be formed by electrical arcing. Despite the small concen-
           tration, it still exceeds that normally found in air by several orders of magnitude. Nevertheless, even
           if such nitric oxide is present, it must react with moisture for nitric acid to form. With humidity
           controlled between 30 and 6O%, available evidence suggests that the current waveguide system was
           not exposed to excessively moist conditions.


                                     4.  RECOMMENDATIONS

             Silver is attacked by nitric acid and will be corroded by reducing acids in the presence of oxidizing
           agents  [2]. Nitric acid is a  strong oxidizing agent.  It oxidizes all metals except gold, platinum,
           rhodium and iridium [3]. In strong acid solutions, the hydrogen is continuously evolving as bubbles
           from the corroding metal and this process continues until either all the metal or acid is consumed.
             If the waveguide system is operated in conditions  in which moist air is not  absorbed  during
           operation  and if the system is purged  of  any  nitric oxide after operation, the corrosion  can be
           eliminated. It would also be best to pass the air through a dryer prior to introducing it into the
           waveguide to guarantee moisture levels are minimized.
             For improved protection against nitric acid formation, if arcing does occur, it is best to electroplate
           with  noble metals  other  than  silver, since it  is attacked  by  nitric  acid.  The noble  metals  have
           extremely high corrosion stability and do not rely on the formation of an oxide coating. Their high
           cost and low strength limits their use to thin films and liners on other structural materials [4]. They
           are economical  for  numerous  corrosion  applications.  Platinum  is  resistant  to  nitric acid  at all
           temperatures and concentrations [5].
             Electrodeposited platinum is reasonably dense and generally adheres well. Mechanical and physi-
           cal properties depend greatly on plating conditions and thin coatings are used for corrosion and
           wear resistant electrical contacts [5]. Gold is very good in dilute nitric acid and strong sulfuric acid.
             Rhodium electroplates well and is used for critical valve parts and other applications where total
           resistance to an aggressive environment  is necessary  [2]. A  37% rhodium  63%  nickel alloy has
           better  resistance to general corrosion  than  14 carat yellow  gold  [5]. Rhodium finds most  of its
           applications  as an element in platinum  to which it imparts added corrosion resistance to many
           acids. In general, electrodeposition  has  been  employed for  thin  rhodium  coatings.  A  rhodium
           thickness of 5 x 1OP6-2O  x loP6 inch over silver minimizes tarnishing [5]. In this case, these metals
           can be used for protection against nitric acid if formed due to arcing.
             Quality control during waveguide manufacturing must guarantee that no nitrate ions are on the
           waveguide. In bright dipping, a small amount of metal is corroded but the part has a shiny finish
           as opposed to a dull oxide coating. Speed of operation and uniformity are the essentials of bright
           dipping. The acid acts very quickly and long exposure time will  result in more corrosion. After
           dipping the parts should be very quickly rinsed in cold water and then hot water and dried [I].
             Pure, clean water, e.g.  distilled water, is undoubtedly  the best for making solutions. It is very
           difficult for small amounts of silver nitrate to dissolve in water that has impurities in it. However,
           in distilled water the silver nitrate will perfectly dissolve to a clear solution [I]. Water taken from
           wells  is sometimes found unfit  for  the best  results in plating,  if  it contains lime or  is strongly
           mineralized with iron, sulfur or magnesium.
           Acknowledgement-The  authors are grateful to Ms Rachel Adams of the Mechanical Engineering Department of Loyola
           Marymount University for typing the paper.


                                          REFERENCES

           1.  Hawkins, H. J.,  The Polishing and Plating of Merals, Lindsay Publication, Bradley, IL, 1987, pp. 98-100.
           2.  National  Association  of  Corrosion Engineers, (N.A.C.E.) Corrosion  Basicx,  An Introduction.  N.A.C.E. Publication.
             Texas, 1984, pp. 590.
           3. Waser, J., Trueblood, K. N. and Knobler. C. M., Chem One, McGraw Hill, New York, 1976, pp. 80.
           4.  Butler, G. and Ison, H. C. K., Corrosion and irs Preuenlion in  Waters, Reinhold Publishing Corp., New York, 1966, pp.
             101.
           5.  Metals Handbook Committee. Metals Handbook, Vol. 1.  8th edn, American Society For Metals, Metals Park, OH, 1961,
             pp. 805, 1178, I179
   326   327   328   329   330   331   332   333   334   335   336