Page 179 - Fluid mechanics, heat transfer, and mass transfer
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FANS, BLOWERS, AND COMPRESSORS   157

              . What are the advantages and disadvantages of vane    & Pulsations in discharge pressure are low due to
                type rotary compressors compared to other rotary com-  circulation of liquid inside.
                pressors?
                                                                    Disadvantages
                Advantages                                           & Low overall efficiency is 35–50%.
                & Low cost.                                        . What is the advantage of a dry screw compressor over an
                & Highest compression efficiency and overall efficien-  oil-flooded screw compressor?
                  cy over all types of rotary compressors.           & Oil-flooded screw compressor contaminates with
                & Very high volumetric efficiency and hence high flow    oil the product gas and instrument air handled by
                  rate with respect to machine size.                   it.
                & Low starting torque requirement.                   & Oil contamination in air compressors resulted in
                                                                       several explosions involving oil and air.
                Disadvantages
                                                                     & Such risks are eliminated in dry screw compressors.
                & Continuous lubrication of internal rubbing parts is
                                                                   . Summarize characteristics of different types of
                  required (10 times more than reciprocating
                                                                    compressors.
                  machines).
                                                                     & Table 5.10 presents a summary of the characteristics
                & High maintenance due to wear.
                                                                       of different types of compressors.
                & Sensitive to solids in gas stream and so require filters
                                                                   . Give equations for theoretical adiabatic and polytropic
                  in air service.
                                                                    power for compression.
              . What are the advantages and the disadvantages of liquid
                                                                     & Adiabatic power:
                ring rotary compressor?
                                                                                               a
                Advantages                                                       mz 1 RT 1 ½ðP 2 =P 1 Þ  1ފ=a;  ð5:27Þ
                & Low discharge temperature capability. Useful for
                  polymerizing gases such as acetylene and gas mix-    where T 1 is the inlet temperature (K), R is the gas
                  tures with exothermic reactions.                     constant (8.314 J/mol K), z 1 is the compressibility
                & Selection and processing of liquid allows unit opera-  factor, m is the molar flow rate, a ¼ (k   1)/k, and
                  tions such as absorption, scrubbing, and cooling,    k ¼ C p /C v .
                  besides compression.                               & The outlet for the adiabatic reversible flow is
                & Insensitive to liquid and solids fines carry over.
                & Oil-free operation.
                                                                                    T 2 ¼ T 1 ðP 2 =P 1 aŠ:  ð5:28Þ
                & Simple with only one moving part.

                & Maintenance in corrosive environments is lower than  ➢ Exit temperatures should not exceed 204 C

                  for other types.                                       (400 F).
                & Nearly five times as efficient as ejectors in vacuum   ➢ For diatomic gases (C p /C v ¼ 1.4), this corresponds
                  service.                                               to a compression ratio of about 4.

            TABLE 5.10  Summary of Characteristics of Different Types of Compressors
                                     Inlet Flow            Compression             Maximum                Overall
                                            3
            Type                  Rate (1000 m /h)            Ratio              Temperature (K)         Efficiency
            Positive Displacement
            Reciprocating              —                     3–4                   450–510               0.75–0.85
            Diaphragm              0.0051–0.051              20                    —                     —
            Rotary
            Helical screw          34                        2–4                   450–510               0.75
            Spiral–axial           22                        3                     450–510               0.70
            Straight lobe          52                        1.7                   450–510               0.68
            Sliding vane           10                        2–4                   450–510               0.72
            Liquid ring            22                        5                     450–510               0.50
            Dynamic
            Centrifugal            85–340                    6–8                   111–505               —
            Axial                  1.3–1000                  12–24                 590                   —
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