Page 284 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer
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Be st Practice 4 .9           Gear and Coupling Best Practices
                                                            based on the shaft taper. This is the axial distance the coupling
                                                            must be moved up the shaft. The coupling drive per 0.001" of
                                                            shrink fit for the most common shaft tapers is noted below:

                                                             Shaft taper                     Drive per 0.001" shrink
                                                             1                               1.448mm (0.057")
                                                              / 2
                                                             1 / 2 " per foot                0.610mm (0.024")
                                                             3
                                                              / 4 " per foot                 0.406mm (0.016")
                                                              As an example, a hydraulic fit coupling with a 101.5mm (4")
                                                            bore requires a 0.008" shrink fit (i.e. the bore diameter is 0.008"
                                                            less than the shaft). To expand the coupling bore 0.008", what is
                                                            the drive if the shaft taper is:
       Fig 4.9.1   Typical coupling hydraulic shrink fit      Taper                              Drive
                                                             1                                  11.582mm (0.456")
                                                              / 2
                                                             1
                                                              / 2 " per foot                    4.877mm (0.192")
       turbo-compressors will utilize hydraulic fits for this reason, since  3 / 4 " per foot    3.251mm (0.128")
       hydrocarbon gas, usually present, requires a flame free envi-
       ronment. Figure 4.9.1 shows a typical coupling hydraulic shrink  Since the load torque is completely transmitted by the shrink
       fit arrangement. Note that the entire torque load is transmitted  fit, one can see the importance of assuring that the correct shrink
       by the shrink fit and that no keys are used!          fit (or drive) is obtained. The shrink fit amount is directly pro-
          The equipment vendor calculates the required shrink fit  portional to torque load capability. If the shrink fit is 50% of the
       based on the shaft and coupling dimensions. Typical values of  specified value, so is the torque capability! However, industry
       hydraulic shrink fit are 0.002 inch/inch of shaft diameter.  specifications require that the shrink fit at minimum tolerances
          For ease of hydraulic fit assembly and disassembly, all shafts  be a minimum of 125% greater than the driver maximum
       and coupling hubs are tapered. Different shaft/coupling hub  torque. Observing the calculated drives in the example above it
       matching tapers are used. The most common are:       can be seen that the smaller the shaft, the more critical the
                                                            correct drive becomes for a given shaft taper. The coupling drive
         / 2 taper
         1
         1
         / 2 " per foot taper                               is measured by positioning a dial indicator on the coupling hub
         3
         / 4 " per foot taper (shafts above 4" diameter)    and measuring the axial distance traveled during coupling
                                                            assembly.
          Once the shrink fit is calculated, the value appears on the  Figure 4.9.2 shows a typical hydraulic coupling mounting
       coupling drawing and is usually expressed as ‘drive’ or ‘push’  arrangement used by Dresser-Rand. All turbo-compressor

































       Fig 4.9.2   Hydraulic fit coupling (Courtesy of Dresser-Rand Corp)

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