Page 707 - Fundamentals of Water Treatment Unit Processes : Physical, Chemical, and Biological
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662                            Fundamentals of Water Treatment Unit Processes: Physical, Chemical, and Biological



            forming ‘‘insoluble sticky curds that tend to adhere to all  Water Supply in an 1869 report, softening was not adopted.
            things with which they come in contact.’’ Hard water also  By 1900, only a few softening plants had been built in England.
            causes scale, which reduces the effectiveness of pipes and  About that time the residual calcium carbonate precipitant, that
            boilers with ancillary economic damage. Hard water also  is, after softening, was found to cause incrustation of filter
            has an economic loss in that larger quantities of soap are  sand, and clogging of service pipes and meters. This was
            required for laundry purposes and clothes have shorter life.  remedied by ‘‘re-carbonation,’’ that is, dissolving carbon diox-
                                                               ide to convert such residual CaCO 3 to Ca 2þ  and HCO 3 , which

            21.1.2.2  Toxic Metals Removal                     became common practice in the United States by about 1921.
            The toxic ‘‘heavy’’ metals include arsenic, cadmium, chro-  A 30 mgd plant was put on line in 1908 in Columbus, Ohio,
            mium, lead, mercury, and a few others. They are found in  which was the largest softening plant in the United States. The
            waste flows from various industries and in drainage from  plant was designed by George A. Johnson, then with Hering &
            mines. In addition, zinc and copper are considered contamin-  Fuller (Rudolph Hering and George W. Fuller). Just before
            ants when found in such waste streams.             rapid filtration, carbon dioxide gas was added to neutralize
              Some examples of heavy metal sources include metal pro-  excess lime, that is, converting carbonates to bicarbonates.
            cessing and refining, metal plating, petroleum refining, chlor-  Other cities that employed lime softening included New Orleans
            oalkali production, battery manufacturing, steel production,  in 1909, Cincinnati in 1938, Minneapolis in 1939, and St. Paul
            pigment manufacturing, tanning, anodizing, photographic film  in 1940 (Baker, 1948, p. 432). By the 1930s the softening
            manufacturing, automotive production, etc. (Banerjee, 2002,  process employed rapid mix (baffled mixing was common),
            p. 181). Removals of metals are mostly by precipitation and  paddle-wheel mixing, sedimentation, re-carbonation, and filtra-
            ion exchange; other processes include oxidation=precipitation,  tion. A similar plant was described by Gelston (1934) for
            reduction=precipitation, coagulation=coprecipitation (Patterson,  Quincy, Illinois to reduce hardness of water withdrawn from
            1990, p. 28). To remove metal ions from solution requires  the Mississippi River (typically 150 mg=L as CaCO 3 total
            anions that when combined with a particular heavy metal cation,  hardness). The clarifier was proprietary, that is, Dorrt,circular
            have a low solubility product. The most common anions for  type, 24 m (80 ft) diameter, with center feed and sludge removal
            chemical precipitation are hydroxides, mostly because lime,  at the bottom, later called a ‘‘reactor-clarifier.’’ Iron removal is a
            the source, is cheaper than other chemicals, and because the  by-product of softening and may be achieved by first oxidizing
            solubility products, with most metals, are low.    ferrous ion (common in ground water) to the ferric state
                                                               (Walker, 1934, p. 79).
            21.1.3 HISTORY
                                                               21.1.3.2  Sewage Treatment
            The traditional application of chemical precipitation as a unit  The beginning of sewage treatment was in England after
            process has been the softening of municipal water supplies,  about the year 1850. Prior to this, the streams of England
            with removal of heavy metals emerging as a concern during  were regarded as public dumps for ashes, cinders, demolition
            the 1970s. An application, not too well known after about  wastes, dead animals, etc. The Second Royal Commission of
            1900, was that, in England, precipitation was considered as a  River Pollution, appointed in 1868, in its report on methods of
            promising technology for treatment of municipal wastewaters.  treatment in 1870, reviewed three principal methods: irriga-
            This can be seen by adding alum to raw sewage; a visible  tion, filtration, and chemical precipitation. Its fifth report in
            heavy precipitate forms readily and settles leaving a clarified  1873 was on river pollution by mining and metal industries.
            supernatant.                                       The commission formulated standards of purity for British
                                                               rivers by forbidding discharge of various substances. A Sec-
            21.1.3.1  Softening                                ond Royal Commission of Sewage Disposal was appointed in
            The need for softening of ‘‘hard’’ water because of excessive  1898 (the first was 1857). Its fifth report in 1908 summarized
            soap consumption was known in the 1730s in England. The  the state-of-the-art in sewage treatment, which included sedi-
            terms, ‘‘soft’’ water and ‘‘hard’’ water were common and the  mentation, chemical precipitation, contact beds, trickling fil-
            ‘‘alkaline salts’’ were used to remove hardness (Baker, 1948,  ters, and land treatment (Metcalf and Eddy, 1916).
            pp. 415–420). The use of lime, that is, CaO, in softening, was  The chemical precipitation method was well established by
            described in 1841 by Thomas Clark, Professor of Chemistry,  1870. Lime was used in most cases but CaCl 2 , MgCl 2 , alum,
            Aberdeen University, Scotland. Clark patented a method to  and other chemicals were used also. Patented processes were
            remove hardness, which involved the use of lime, followed by  numerous. The effluent was reported as ‘‘clear and of good
            ‘‘subsidence.’’                                    quality.’’ The idea of chemical precipitation of treating sew-
              The first attempted use of lime softening for a municipal  age after primary settling was explored again in the late 1960s
            water supply was in 1854 by the Plumstead, Woolrich &  without reference to the early history of the process.
            Charlton Consumer’s Water Co., to compete with the Kent
            Waterworks Co., each operating in the London metropolitan  21.1.3.3  Heavy Metals
            region. Both companies used wells as a source (Baker, 1948,  Until about 1970, the main emphasis of wastewater treatment
            p. 422). Although endorsed by the Royal Commission on  was to reduce the biochemical oxygen demand (BOD) load on
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