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Lean Thinking, Muda, and the Four Ls  •  187








                                  Sort          Straighten
                                  (Seiri)         (Seiton)
                            Figure out what you     Create an orderly
                            need.  Eliminate        arrangement of
                            the rest      Sustain   needed items

                                          (Shitsuke)

                              Standardize         Shine
                                (Seiketsu)         (Seiso)
                                 Make the process  Keep a clean
                                 into a habit      work place



             Figure 10.1
             The five Ss.
               Sort:  Clearly  distinguish  between  components  that  are  needed  in  a
                  work area and components that are not, thereby eliminating sources
                  of clutter and unwanted items.
               Straighten: Place items in the work area in a logical arrangement, and
                  establish intuitive use guidelines; make the location visible and self-
                  explanatory, so everyone knows what goes where.
               Shine: This refers literally to the cleanliness of floors, tools, machines,
                  and equipment in the workplace, and incorporates cleanliness into
                  regular work duties.
               Standardize: Defines the standard activities, procedures, schedules, and
                  persons responsible for keeping the workplace clean and organized.
                  As project managers, we’re familiar with our tools for this, such as
                  a work breakdown schedule (WBS), a schedule, and a responsibility
                  assignment matrix (RAM).
               Sustain: Make 5S an ingrained habit, spread the program to other func-
                 tional and physical areas, and make it a company-wide routine.


              Again, 5S is one of the many Lean methods favored by organizations.
             Refer  to  Table  10.3  for  a  survey  of  the  many  others,  and  we  urge  you
             to understand how your organization uses these in the larger sense for
             operations.
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