Page 144 - Handbook of Electrical Engineering

126 HANDBOOK OF ELECTRICAL ENGINEERING

• Select conventional motors but use special external starting devices, e.g. Korndorfer starter, auto-
transformer starter, ‘soft-starter’ using a controlled rectifier-inverter system.

In all cases of reduced voltage starting, care must be taken to check that the motor will create
sufficient torque at the reduced voltage to accelerate the load to the desired speed in as short a
time as possible. Excessive run-up times must be avoided as explained in sub-section 5.9. When
the run-up time is expected to be high the manufacturer of the motor should be consulted regarding
the possibility of damage and infringement of its guarantees. The following methods are the most
commonly used, typically in the order shown:-

• Star-delta method.
• Korndorfer auto-transformer method.
• Soft-start power electronics method.

• Series reactor method.
• Part winding method.

5.10.1 Star-Delta Method
A specially designed motor is used. The stator windings are arranged so that the start and finish of
each phase winding in the stator is brought out to the main terminal box so that six terminals are
available for connection to cables. Usually two three-core or four-core cables are used unless their
conductor size becomes too large, in which case single-core cables would be used. The windings are
connected externally in star for starting and delta for running. The external connections are made
by using a special starter in the motor control centre which also provides control relays and current
transformers that determine when the transfer from star to delta should take place. This method has
several disadvantages:-

• The windings are open-circuited during the transfer and this is not considered good practice, a
delay should be incorporated to allow the flux in the motor to decay during the transfer.
• The starting current and torque are reduced to 33% of their value during the run-up period. This
reduction may be too much for some applications.
• The running condition requires a delta winding connection and this has the disadvantage that
harmonic currents can circulate in the windings.

Figure 5.7 shows the basic circuit for a star-delta starter.

5.10.2 Korndorfer Auto-Transformer Method

A standard design of motor is used. An external auto-transformer is connected between the main
circuit breaker, or contactor, and the motor during the starting and run-up period. Figure 5.8 shows
the connections that are commonly used in a balanced three-phase arrangement. The voltage ratio
of the auto-transformer needs to be carefully selected. If it is too high then the full benefit is not
achieved. If too low then insufficient torque will be created. The most effective ratio is usually found