Page 275 - Handbook of Structural Steel Connection Design and Details
P. 275

Welded Joint Design and Production

                    260   Chapter Three

                    thought. The interpass temperature is the temperature of the steel
                    when the arc is initiated for subsequent welding. There are two aspects
                    to the interpass temperature: the minimum level, which should always
                    be the minimum preheat temperature, and the maximum level, beyond
                    which welding should not be performed. Because of the relatively short
                    length of beam-to-column flange welds, it is possible for a welder to
                    continue welding at a pace that will allow the temperature of the steel
                    at the connection to increase to unacceptably high levels. After one or
                    two weld passes, this temperature may approach the 1000°F range.
                    Under these conditions, a marked decrease in the strength of the weld
                    deposit may occur.
                      Although it would be unexpected to see the strength drop below the
                    minimum specified property for A572 grade 50 steel, it may fall below
                    the typical strength of the weld deposit made under more controlled
                    conditions. The restraint associated with the geometry at the beam-
                    to-column junction does not encourage yielding, so the decrease in
                    uniaxial yield strength may have less significance than the decrease
                    in tensile capacity.
                      Much emphasis has been placed on elongation of materials, but as
                    discussed under sections “Demands on Structural Systems” and
                    “Demand for Ductility,” geometric constraints on ductility would gen-
                    erally preclude welds from being able to deform, regardless of their
                    uniaxial elongation properties.
                      Weld metal toughness is an area of particular interest in the post-
                    Northridge specifications. Previous specifications did not have any
                    requirement for minimum notch toughness levels in the weld
                    deposits, allowing for the use of filler metals that have no minimum
                    specified requirements. For connections that are subject to inelastic
                    loading, it seems apparent that minimum levels of notch toughness
                    must be specified. The actual limits on notch toughness have not been
                    experimentally determined. With the AWS filler metal classifications
                    in effect in 1996, they are either classified as having no minimum
                    specified notch toughness, or with properties of 20 ft lb at a tempera-
                    ture of 0°F or lower. As an interim specification, 20 ft lb at 0°F or
                    lower has been recommended. However, this has been based upon
                    availability, not on an analysis of actual requirements. It is expected
                    that actual requirements will be less demanding, and once these
                    requirements are determined, new filler metals will be developed that
                    will meet the appropriate requirements. It should be recognized that
                    the more demanding notch toughness requirements impose several
                    undesirable consequences upon fabrication, including increased cost
                    of materials, lower rates of fabrication (deposition rates), less opera-
                    tor appeal, and greater difficulty in obtaining sound weld deposits.
                    Therefore, ultraconservative requirements imposed “just to be safe”




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