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Automated laser cutting of textile materials                      159











           Fig. 10.7  Different extraction systems, lower extraction (A), upper extraction (B), and
           lateral extraction (C), and elements of the cutting process, laser beam (1), cutting emissions
           (2), and cut material (3).

           10.3.2.2   Upper and lateral extraction
           Above the cut material, the cutting emissions can be collected in two different
           ways, upwards or laterally. Using upper extraction, cutting emissions are collected
           around the laser beam directly upwards (see Fig. 10.7B). In the case of lateral ex-
           traction, ambient air with emissions is evacuated via lateral exhaust slots that are
           usually located at the rear (see Fig. 10.7C). This extraction method has one disad-
           vantage – the fumes that are dragged over the material surface can soil it causing
           marks. Upper/lateral extraction is very important when the functioning of the lower
           extraction unit is restricted or impossible, for example, performing through cutting
           on the metal plate; performing engraving and kiss cutting, when material is not
           completely cut through; and performing denim garment finishing on mannequins
           (see Section 10.7).

           10.3.3   Emissions filtering

           To ensure reliable and safe work process and environmental protection, emissions
           arising from the thermal cutting process need to be extracted safely and if necessary
           filtered. The filter system separates and removes coarse and fine dust particles and
           hazardous substances.


           10.4   Laser cutting parameters


           The right choice of process parameters is very important to ensure laser cutting pro-
           cess in high quality and speed. The most important of them are laser power, cutting
           speed, focal position, focal length, nozzle size, distance between the nozzle and the cut
           material, and cutting gas pressure.


           10.4.1   Laser power
           Laser power is the total energy emitted in the form of laser light per second. The
           choice of laser power is dependent on the type and thickness of the cut material, com-
           plexity of cut shapes, and desired laser processing effect. A higher wattage laser can
           cut faster more dense material. Lower power laser beam is needed to process light
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