Page 90 - Injection Molding Advanced Troubleshooting Guide
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74    8 Machine Performance




                  ƒ A machine can also have issues with the ability of the valve to respond as the
                 machine transfers from velocity control to pressure control. Tuning issues for
                 the valve can impact the ability of the machine to react. There will be cases
                 where the back pages of the machine controller must have adjustments made to
                 ensure that the valve is responding adequately.

























               Figure 8.13  Poor velocity to pressure response machine control screen; notice the dip and
                         spike in pressure.

               This issue is not isolated to just hydraulic response. Electric presses will have a
               velocity setting for the second stage that will also have a significant impact on the
               process (see Figure 8.14). This RJG eDART  screen shows the machine pressure,
                                                    ®
               velocity and cavity pressure for three cycles. The three different sets of curves are
               for three different set hold velocities. Note that on this process transfer actually
               occurs at the bottom of the machine pressure curve not at the peak point.
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