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The Production Process       181




                             Because Apple uses a make-to-stock strategy, the   Conversely, if the company has excessive raw materials
                         company must pay extremely close attention to both its   or unused production capacity, it loses money.
                         retail sales and the amount of fi nished goods inventory it   Although Dell’s customers are accustomed to
                         has in stock in order to estimate its demand as accurately   waiting a few days for their computers to arrive, they
                         as possible. If Apple overestimates the demand for a par-  probably will be upset if their deliveries are delayed for
                         ticular product, the company will be stuck with a large   several weeks due to a shortage of raw materials or a
                         inventory of very expensive fi nished goods that custom-  backlog of production orders. Alternatively, Dell’s prof-
                         ers don’t want to buy and that will decrease in value   itability will suffer if its production lines are idle or its
                         while they sit on the shelf. Conversely, if it underesti-  warehouses are fi lled with unused raw materials.
                         mates the demand for a product, customers who want to   Both  Apple and Dell have chosen a produc-
                         purchase the computer will be told it is out of stock. They   tion strategy that maximizes their profi tability. Apple
                         will then have two options: place a back order and wait   believes that by controlling the entire buying experi-
                         until the store gets resupplied with inventory, or shop   ence through their Internet and physical stores, they
                         for the product at a different store. Either outcome will   can attract more customers.  This strategic objective
                         make consumers unhappy and could result in lost sales.  drives Apple to place a much higher emphasis on hav-
                             In contrast, one of  Apple’s major competitors—  ing products available in the store when a customer
                         Dell—employs a make-to-order production strategy. Dell   comes there to shop, which increases the likelihood
                         was the fi rst company in the industry to build computers   that she or he will make a purchase. In addition, Apple
                         only after they had received a fi rm order and thus knew   realizes signifi cant cost savings through large, planned
                         exactly what product the customer wanted. Because Dell   production runs and close coordination with retail sales
                         does not have many retail outlets like Apple (although   data generated by their online and physical stores. For
                         it has recently tested some retail partnerships), the com-  all these reasons, the make-to-stock production proc-
                         pany relies primarily on telephone and Internet sales   ess is probably the best strategy for both Apple and its
                         channels for the majority of their sales. In contrast to   customers.
                         Apple customers, then, when Dell customers place an   In the case of Dell, the make-to-order production
                         order, they anticipate that they will have to wait a few   process fi ts well with the company’s rapid assembly and
                         days for the computer to be produced and delivered.  standardized products. Dell’s customers are comfortable
                             After the customer places an order, Dell typi-  ordering a computer that they have never seen because
                         cally assembles the computer from raw materials it   they know that Dell uses high-quality, industry-standard
                         has on hand and then ships it directly to the customer.   components. They also trust Dell to ship them a fi nished
                         Unlike Apple, then, Dell does not need to be very con-  computer in just a few days, and they are willing to wait
                         cerned with estimating demand for its fi nished products   for it to arrive rather than pick it up in a store.
                         because it knows exactly what customers want based   In essence, the preferences and behaviors of each
                         on customer orders. However, Dell must be extremely   company’s customers determine, to a great extent, the
                         careful in purchasing raw materials and managing its   production process for each company.  Apple’s cus-
                         production capacity. Because its production runs are   tomers want to touch and experience the product in
                         very small—sometimes one computer at a time—it   a retail store, whereas Dell’s customers are content to
                         must estimate its raw material needs and production   buy something over the phone or the Internet. Each
                         scheduling based on an unknown customer demand.   company has optimized its production process to match
                         If Dell mismanages its production planning process, it   both its specifi c set of customer requirements and its
                         is especially susceptible to an oversupply or undersup-  internal profi tability goals and cost structure.
                         ply of raw materials and shortages or idleness in pro-
                         duction capacity. If Dell does not have suffi cient  raw   Source: Adapted from Magal and Word Essentials of Business
                         materials or production capacity, customers will have   Processes and Information Systems. John Wiley & Sons, Inc.
                         to wait much longer for their computers to be shipped.   (2009).














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          CH006.indd   181                                                                                       31/01/11   6:40 AM
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