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Case 11.2. EC Application: Amazon the “King of Supply Chains”                                 361

           involved and some of the issues that are encountered. These  reinterpreting their laws and treated Amazon like any other
           issues are discussed in detail in Section 11.9 and the solu-  retailer. In 2013, Amazon shifted their supply chain strategy
           tions to many of these issues are found in Section 11.10.  to optimize their delivery speed so they could support new
                                                              programs aimed at 1 day delivery and home delivery of food
                                                              items.
             CASE 11.2: EC APPLICATION
           AMAZON THE “KING OF SUPPLY CHAINS”                   Picking and Packing


             The Problem                                      How is Amazon.com able to efficiently fulfill many millions
                                                              of orders every month? Part of the answer lies in the way
           With traditional retailing, customers go to a physical store  they operate their centers. For the larger facilities, fulfillment
           and purchase items that they then take home. Large quanti-  of an order goes sort of like this:
           ties are delivered to each store or supermarket; there are not
           too many delivery destinations.  With e-tailing, customers  •  Step 1. When you place an order at Amazon.com and des-
           want the goods quickly and to have them shipped to their   ignate a destination, the computer program knows from
           homes. Deliveries of small quantities need to go to a large   where it is going to be shipped. It is usually shipped from
           number  of  destinations. Also,  items  must  be  available  for   Amazon’s fulfillment center, or from the sellers’ loca-
           immediate delivery. Therefore, maintaining an inventory of   tions. Sellers have an option to ship their merchandise to
           items becomes critical. Maintaining inventory and shipping   Amazon.com  for  storage  and  processing. Amazon  lists
           products costs money and takes time, which may negate   the products in its online catalog and may advertise the
           some of the advantages of e-tailing. Let us see how Amazon.  product(s). When an order arrives, a computer program
           com, the “king” of e-tailing, handles the situation.  will route the order to where it will be fulfilled. Amazon.
              In 1994, Amazon started with “virtual retailing” as a busi-  com has dozens of distribution centers. In general, a typi-
           ness model—no warehouses, no inventory, and no ship-  cal Amazon.com distribution center operates in the follow
           ments. The idea was to take orders and receive payments   way:
           electronically and then let others fill the orders. It soon  •  Step 2. All orders received are routed electronically by
           became clear that this model, although appropriate for a   the dispatcher to specific parts pickers for fulfillment.
           small company, would not work  for the world’s  largest  •  Step 3. The items (such as books, games, and CDs) are
           e-tailer.                                            stocked in the warehouse in bins. Each bin is equipped
                                                                with a red light. When an item in the bin needs to be
                                                                picked up, the red light turns on. Pickers then pick up the
             The Solution                                       items from the bins with red lights and then turn off the
                                                                lights.
           In 1997, Amazon.com decided to change its business model  •  Step 4. Each picked item is placed in a basket with a bar-
           and handle its own inventory and logistics. Furthermore, for   code designating the order number. The baskets are placed
           a fee the company provides logistics services to any seller   on a 10-mile long winding conveyor belt in the ware-
           even its competitors. The company spent billions of dollars   house. Each basket is directed automatically to a specific
           to construct their own distribution network around the USA   destination point guided by barcode readers.
           and the world and in the process became a world-class leader  •  Step 5. Each full basket is checked to assure that the bar-
           in warehouse management, warehouse automation, packag-  codes are matched with a specific order. Then the items
           ing, and inventory management.                       are moved to appropriate chutes, where they slide into
              In 1994, they began by opening their own fulfillment cen-  delivery boxes. The system arranges for multiple items to
           ters (warehouses) in Seattle and Delaware, both occupying a   reach this same box if there are several items in one order.
           few 100 thousand square feet. This rapidly expanded to eight  •  Step  6.  The boxes  are  then sealed  for  delivery. If  gift
           more in 1999 including three centers in Europe. Because of   wrapping was selected, this is done by hand.
           economic issues, they slowed their growth until 2005 when  •  Step 7. The full boxes are then taped, weighed, labeled,
           they began a period of incredible facility expansion.  and routed to one of the truck bays in the warehouse for
              The expansion started with a series of larger distribution   shipment; some are owned by UPS, the U.S.  Postal
           centers that were located in states with favorable tax breaks   Service (USPS), and other shippers.
           and incentives, especially states where they did not have to
           pay sales tax because technically they were not a retail store.   Del Rey (2013) provides a photo slideshow of the opera-
           This provided them with a substantial economic advantage  tion of one of  Amazon.com’s largest centers located in
           over the “brick and mortar” retailers until the states started  Phoenix, AZ.
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