Page 229 - Introduction to Marine Engineering
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Shafting  and  propellers  209

         simultaneously through  an arc to change  the pitch angle and  therefore
         the  pitch. A typical arrangement  is shown in  Figure  11.7.
           When   a  pitch  demand  signal  is  received  a  spool  valve  is  operated
         which  controls  the  supply  of  low-pressure  oil  to  the  auxiliary servo
         motor.  The  auxiliary  servo  motor  moves  the  sliding  thrust  block
         assembly to position the valve rod  which extends into the propeller hub.
         The  valve rod  admits high-pressure oil into one side or the other of the
         main  servo motor cylinder. The  cylinder movement is transferred  by a
         crank  pin  and  ring  to  the  propeller  blades.  The  propeller  blades  all
         rotate  together  until the feedback signal balances the demand signal and
         the  low-pressure oil to  the  auxiliary  servo motor  is cut  off. To  enable
         emergency  control  of  propeller  pitch  in  the  event of  loss of  power  the
         spool  valves can be operated  by hand. The  oil pumps are  shaft driven.
           The  control  mechanism, which  is usually  hydraulic, passes  through
          the tailshaft  and  operation  is usually from  the bridge. Varying the pitch
          will  vary  the  thrust provided, and  since a zero  pitch  position exists  the
         engine shaft  may turn continuously. The  blades  may rotate  to provide
          astern thrust and  therefore  the engine  does not require to be  reversed,


         Cavitation
         Cavitation, the forming and bursting of vapour-filled cavities or  bubbles,
         can  occur  as a result of  pressure  variations on  the  back of  a  propeller
          blade.  The  results  are  a  loss  of  thrust,  erosion  of  the  blade  surface,
         vibrations in the  afterbody of the ship and  noise.  It is usually limited to
          high-speed  heavily loaded  propellers  and is not a problem under normal
         operating conditions with  a well designed  propeller.


         Propeller maintenance
          When  a  ship  is  in  dry  dock  the  opportunity  should  be  taken  to
          thoroughly examine the propeller, and any repairs  necessary should be
          carried  out  by skilled dockyard  staff.
            A  careful  examination  should  be  made  around  the  blade  edges  for
          signs of cracks. Even the smallest of cracks should  not be ignored as they
          act  to increase stresses  locally and  can result in the  loss of a blade if  the
          propeller  receives  a sharp  blow. Edge cracks should  be welded  up with
          suitable  electrodes.
            Bent blades, particularly at the tips, should receive attention as soon as
          possible.  Except for  slight deformation  the  application  of  heat  will  be
          required.  This  must be  followed  by more  general  heating in order  to
          stress  relieve the area around  the  repair.
           Surface  roughness caused  by slight pitting can  be lightly ground  out
         and  the  area  polished. More serious damage should  be made  good  by
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