Page 49 - Know and Understand Centrifugal Pumps
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Know and Understand Centrifugal Pumps


        Internal re-circulation
          This is a low flow condition  where the discharge flow of the pump is
          restricted  and the product cannot leave the pump. The liquid is forced
          to recirculate from high-pressure zones in the pump into low-pressure
          zones across the impeller.
          This type of cavitation originates from two sources. First, the liquid is
          circulating inside the volute of the pump at the speed of the motor and
          it rapidly overheats. Second, the liquid  is forced to pass through tight
          tolerances  at very  high  speed.  (These tight  tolerances  are  across  the
          wear  bands  on enclosed impellers, and between  the impeller’s leading
          edges and  the volute  casing on  opened  impellers.)  The heat  and  the
          high velocity cause the liquid to vaporize.
          With  the  pump  disassembled  in  the  shop,  with  open  impellers,  the
          damage is seen on the leading edge of the impeller blades toward the
          eye of the  impeller, and  on the  blade  tips  toward  the impeller’s  OD.
          With  enclosed  impellers, the  damage  reveals itself on the wear  bands
          between the impeller and the volute casing. See the illustration  (Figure
          3-2).
          To  correct  this  condition  with  an  opened  impeller,  it’s  necessary  to
          perform  an impeller adjustment to correct the strict tolerance between
          the blades and the volute. Some back pullout pumps are designed with
          jack  bolts on the power  end of the bearing housing to easily perform
          this adjustment without pump disassembly.
          This  condition  cannot  be  corrected  on  pumps  with  an  enclosed
          impeller. You need to relax the restricted  discharge flow on the pump.
          The problem  could be a clogged downstream filter, a closed discharge
          valve,  an  over-pressurized header  (back-pressurizing the  pump),  or  a

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                                              DISCHARGE
















        Figure 3-2
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