Page 62 - Manufacturing Engineering and Technology - Kalpakjian, Serope : Schmid, Steven R.
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J         `~ Solidification                             Single  Section 1.2  Types of Atomic Bonds






                                                                                    Products: solid-state


                 waist .                , l9;1.Qf‘?l,  <,,    t  C'”'Sta'S  crystals  devices, turbine blades
                                                                                    Products: paper clips,
                                                                     Polycrystals   bolts, springs, I-beams,
                                                                                    aircraft fuselage
                                     Body-centered cubic  Lattice
                                     Face-centered cubic  lmperfections
                                                                    Grain boundaries
                                     Hexagonal         Dislocations
                                     close-packed                   Plastic deformation
                                                                    Anlsotropy
                                     Allotroplsm
              FIGURE l.l  An outline of the topics described in Chapter 1.



              Chapter 7 (on polymers), Chapter 8 (ceramics and glasses), and Chapter 9 (composite
              materials). The structure of metal alloys, the control of their structure, and heat-
              treatment processes are described in Chapter 4.



               l.2   Types of Atomic Bonds


              All matter is made up of atoms containing a nucleus of protons and neutrons and
              surrounding clouds, or orbits, of electrons. ln recent decades, a large number of sub-
              atomic particles have been identified, with additional complexities in the nucleus. For
              the purposes of this textbook, however, the planetary model of a nucleus orbited by
              electrons is sufficient.
                   The number of protons in the nucleus determines whether an atom will be
              metallic, nonmetallic, or semimetallic. An atom with a balanced charge has the same
              number of electrons as protons; when there are too many or too few electrons, the
              atom is called an ion. An excess of electrons results in a negatively charged atom,
              referred to as an anion, while too few electrons results in a positively charged atom,
              called a cation. The number of electrons in the outermost orbit of an atom deter-
              mines the chemical affinity of that atom for other atoms.
                   Atoms can transfer or share electrons; in doing so, multiple atoms combine to
              form molecules. Molecules are held together by attractive forces called bonds
              through electron interaction. The basic types of atomic attraction associated with
              electron transfer, called primary or strong bonds, are as follows:

                 ° Ionic bonds. When one or more electrons from an outer orbit are transferred
                   from one material to another, a strong attractive force develops between the
                   two ions. An example is that of sodium (Na) and chlorine (Cl) in common
                   table salt; such salt consists of Na+ and Cl` ions (hence the term ionic bond),
                   which are strongly attracted to each other. Also, the attraction is between all
                   adjacent ions, allowing crystalline structures to be formed, as discussed in
                   Section 1.3. Molecules with ionic bonds generally have poor ductility and low
                   thermal and electrical conductivity.
                 ° Covalent bonds. ln a covalent bond, the electrons in outer orbits are shared by
                   atoms to form molecules. The number of electrons shared is reflected by terms
                   such as “single bond,” “double bond,” etc. Polymers consist of large molecules
                   that are covelantly bonded together; water (H2O) and nitrogen gas (NZ) are addi-
                   tional common examples of molecules formed from covalent bonds. Solids formed
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