Page 237 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 237

Composite Materials:


                                                   Structure, General


                                                    Properties, ancl

                                                   Applications








          9.I  lntroduction  2l6     ° With their attractive properties-especially high strength-to-weight and stiffness-
          9.2  The Structure of
               Reinforced Plastics  2l7  to-vveight ratios-reinforced plastics and composites are among the most
          9.3  Properties of Reinforced  important engineered materials.
               Plastics  222         ° Composites are Widely used as structural components, especially in the aero-
          9.4  Applications of
               Reinforced Plastics  225  space industry, Where weight savings are a major consideration.
          9.5  Metal-matrix          ' This chapter describes the major types of composite materials, the characteris-
               Composites  227         tics of the commonly used reinforcing fibers, and their effect in improving
          9.6  Ceramic-matrix
               Composites  229         mechanical properties.
          9.7  Other Composites  230  ' The role of the matrix is then described, and the three principal classes of
          EXAMPLES:                    matrix materials (plastic, metal, and ceramic) are examined.
          9.I  Calculation of Stiffness of  ° The chapter ends with a discussion of the selection and applications of a
               a Composite and Load    variety of reinforced plastics and composites.
               Supported by Fibers  225
          9.2  Composite Military
               Helmets and Body
               Armor  226           9.|   Introduction
           9.3  Aluminum-matrix
               Composite Brake      A composite material is a combination of tvvo or more chemically distinct and insol-
               Calipers  228
           9.4  Composites in the Aircraft  uble phases with a recognizable interface, in such a manner that its properties and
               lndustry  230        structural performance are superior to those of the constituents acting independently.
                                    These combinations are known as metal-matrix and ceramic-matrix composites. As
                                    shown in Table 7.1, fiber reinforcements significantly improve the strength, stiffness,
                                    and creep resistance of plastics-particularly their strength-to-weight and stiffness-
                                    to-Weight ratios. Composite materials have found increasingly Wider applications in
                                    aircraft (Fig. 9.1), space vehicles, satellites, offshore structures, piping, electronics,
                                    automobiles, boats, and sporting goods.
                                         The oldest example of composites, dating back to 4000 B.C., is the addition of
                                    straw to clay to make bricks for buildings. In this combination, the straws are the re-
                                    inforcing fibers and the clay is the matrix. Another example of a composite material
                                    is reinforced concrete, which was developed in the 18005. By itself, concrete is brit-
                                    tle and has little or no useful tensile strength; reinforcing steel rods (rebar) impart
                                    the necessary tensile strength to the composite.
                                         Composites, in the most general sense, can be thought of as a wide variety of
                                    materials, such as cermets (Section 82), tvvo-phase alloys (Section 4.2), natural
                                    materials such as Wood and bone, and general reinforced or combined materials

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