Page 244 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 244

Section 9.3  Properties of Reinforced Plastics  22


               A 400                                 300                    <5
               ru                                 ,-.                     . o
               0.                                  g                      ’\\°
               E 300         Carbon fibers        5,                 Q<§2>9%
               E                  <9 f             >~ 200           <\
                                _                  Q               0
               gi 200       Q55 “oe                2              \,       ers
               =      \,o<\ <59  SS “bays          ‘D                 \aS5 “D
               E
                                                  *Q  1 OO      Short  9
               § 100     5y\of\ Qla                E                Carbon  fibers
               '_                                 _
                   O                                   0
                    0    1 0   20   30    40            0    1 0   20   30    40
                        Reinforcement (%)                   Reinforcement (%)


                  40                                400
              T?                                  Tv?                  Q15
              LL                                  n_                 xp     5
              Q 30                                5 soo         »sS“°°  Jwei
               Q                                  e            C’   set
              -5                     <6           gi            \'°“g   e “oem
              ig  20              “me             _eg zoo       5Y\o<\ das
                                 o                </>
              E              Olgo   6 5\'\0l\     E
               3  10          Long an _bas        Q 100
              2                    5 1\           2
              LL                g\35              u.
                  0                                   0
                    0    10   20    30    40            0    1 0  20    30    40
                        Reinforcement (%)                   Reinforcement (%)


              FIGURE 9.5  The effect of the type of fiber on various properties of fiber-reinforced nylon (6,6).
              Source: Courtesy of NASA.


              effective than long fibers (Fig. 9.5 ), and their properties are strongly influenced by
              temperature and time under load. Long fibers transmit the load through the matrix
              better; thus, they are commonly used in critical applications, particularly at elevated
              temperatures. The physical properties of reinforced plastics and their resistance to
              fatigue, creep, and wear depend greatly on the type and amount of reinforcement.
              Composites can be tailored to impart specific properties (such as permeability and
              dimensional stability), to make processing easier, and to reduce production costs.
                   A critical factor in reinforced plastics is the strength of the bond between the
              fiber and the polymer matrix, because the load is transmitted through the fiber-
              matrix interface. Weak interfacial bonding causes fiber pullout and delamination of
              the structure, particularly under adverse environmental conditions. Adhesion at the
              interface can be improved by special surface treatments, such as coatings and cou-
              pling agents. Glass fibers, for example, are treated with silane (a silicon hydride) for
              improved wetting and bonding between the fiber and the matrix. The importance of
              proper bonding can be appreciated by inspecting the fracture surfaces of reinforced
              plastics, shown in Figs. 9.6a and b. Note, for example, the separation between the
              fibers and the matrix; obviously, better adhesion between them improves the overall
              strength of the composite.
                   Generally, the highest stiffness and strength in reinforced plastics are obtained
              when the fibers are aligned in the direction of the tension force. The composite is
              then highly anisotropic (Fig. 9.7); that is, it has properties, such as strength and stiff-
              ness, that depend on direction. As a result, other properties, such as stiffness, creep
              resistance, thermal and electrical conductivity, and thermal expansion, also are
              anisotropic. The transverse properties of such a unidirectionally reinforced structure
              are much lower than the longitudinal properties. For example, note how strong
   239   240   241   242   243   244   245   246   247   248   249