Page 489 - 04. Subyek Engineering Materials - Manufacturing, Engineering and Technology SI 6th Edition - Serope Kalpakjian, Stephen Schmid (2009)
P. 489

Section 18.2  Shaping Ceramics  46


                           Air (filtered)
                                     Exhaust
                               in
                                       out
                Ceramic tape
               on carrierta e  - I      - Slurry chamber and
                          1:  ....'          doctor blade  [Ceramic slurry
                         p
                                        Ir
                                Drying
                                                               Supply lube
                      will   HQ
                           i ii
                                           ,.'I"~;"*
                                  "`

              Take-up                5
                                                 §"'

                                    er .....
               spool  3*                           Carrier film
                                                              §
                                       Controller
                                      for take-up
                                        SpOO|
                                                         Doctor blade
                                              Ceramic film               2%



                                                        l
                                                     Carrierfilm


              FIGURE |8.4  Production of ceramic sheets through the doctor-blade process.

                   l,...l,l,ll,,le  ,lrre     g‘»                      -     Formed
                            l i
                                                         Water
                              chamber slug
                                                 Bat former
                     To Vacuum
                                                              JIQQGV tool
                                                           ',,}
                                                    §   as  `
                       1 _ v
                              Deal |'lHQ Clay
                                                                              W re
                                                             "¢=,
                                                                 Y

                                                                             i
                                                                               _
                                                                             “i#lw~mevlv¢*4'
                        Extruder
                                                              1                l
                                                           l\/Iold return
                           (3)                               (b)
              FIGURE |8.5  (a) Extruding and (b) jiggering operations. Source: After R.F. Stoops.


              l8.2.3 Pressing

             Dry Pressing.  This is a technique similar to powder-metal compaction, as de-
             scribed in Section 17.3. Dry pressing is used for relatively simple shapes, such as
             Whitevvare, refractories for furnaces, and abrasive products. The moisture content of
             the mixture generally is below 4%, but it may be as high as 12%. Organic and inor-
             g anic bind ers (suc h as stearic acid, Wax, starch, and polyvinyl alcohol) usually are
   484   485   486   487   488   489   490   491   492   493   494