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102  Membranes for lndustrial Wastewater Recovery and Re-use

          3.2  The pulp and paper industry



          3.2.7 lntrodoction
          Pulp and paper production  in the world  is localised in countries with natural
          forest  resources  (Figs.  3.16  and  3.17).  Thus  most  paper  products  are
          manufactured in the USA, Canada, China, Europe, Korea and Brazil. In spite of
          the growing popularity of the internet and electronic journals, global pulp and
          paper  production  is  steadily  increasing  at  the  same  rate  as  gross  domestic
          product  in  the world.  In  1998 the world  production  of  pulp  and paper  was
          estimated to exceed 300 million tonnes for the first time.
            The pulp used for paper products is either chemical or mechanical  pulp, or
          recovered  paper. The paper products, in which the different pulps are used in
          varying proportions, can be divided in the following paper grade groups (Zippel,
           2001):

             0  Newsprint
             0  Fine paper (“wood-free paper”)
             0  Magazine paper (“wood-containing paper”)
             0  Tissue
             0  Packaging paper (liner and fluting)
             0  Multiply board

             In addition to different pulps, different fillers and/or coating materials, such as
           pigments, are used. A survey of  100 German paper mills showed that the raw
           materials in papermaking were (Zippel, 2001):

             0  Chemical pulp - 2 1%
             0  Mechanical pulp - 14%
             0  Recovered paper - 43%
             0  Filler, pigments - 16%
             0  Water - 6%
             The proportions, however, vary depending on the location of  the paper mill
           and on the paper grade produced.
             Even though water constitutes  only  6% of  the raw materials used  in paper
           making, its importance is significantly enhanced by its role as a carrier of raw
           materials through the paper making process before the paper machine drying
           section. The water quality has a direct effect on process operability and product
           quality.
             The specific freshwater consumption for the pulp and paper industry is defined
           as the amount of  freshwater  used  for the manufacturing process, taken from
           external sources, related to the air-dry net weight material produced as finished
           or  intermediate  rolls.  During  the  twentieth  century  the  specific fresh  water
           consumption has fallen dramatically from around 300 m3/t (i.e. m3 per tonne) at
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