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178  Membranes for Industrial Wastewater Recovery and Re-use
































                   Figure 4.2  Flow specification dialogue box (ROPRO, Koch-Fluid Systems)


         Process design variant
         The process  design  variant  (single pass,  twin pass,  etc.)  normally  has to  be
         specified at the start of the design process, and can be selected from a drop-down
         menu or a dialogue window. The default selected is always the simple single-pass
         plant.  Obviously, the more complex the process design, the more information
         required  to  be  entered. Fig.  4.3  shows  a  two-stage  concentrator  RO  plant
         dialogue window.

         Array  design
         The core of  the RO process is the design of  the array, in which the number of
         stages and trains (i.e. rows of modules) must be defined. The definition of a single
         stage,  or  bank,  includes  the  number  of  pressure  vessels  (i.e.  modules),  the
         number of  membranes in each vessel and the membrane type.  The latter can
         range  from  low-selectivity,  low-cost  softening  membranes  to  the  more
         permselective membranes used for seawater desalination. It is not possible, and
         not sensible, to specify more than one membrane type in a single pressure vessel
         or  bank,  although different  membranes may be  selected  for  different  stages.
         Membrane  type  is  selected  from  drop-down  menus  that,  of  course,  offer
         membrane materials specific to the membrane supplier. In some cases, such as
         ROPRO by Koch, the user can enter an approximate design flux, such that the
         array can be calculated from this figure, the overall recovery and the properties
         of  the membrane selected.  Otherwise, a  preliminary  value for the number of
         elements per module can be calculated from the overall required permeate flow
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