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22  Membranes jor Zndustrial Wastewater Recoverg and Re-use


           neutral solutions, such that a highly negatively  charged membrane would be
           expected to repel these contaminants allowing operation at higher fluxes than
           would normally be attainable without fouling. This has focused attention upon
           highly negatively charged membranes and, in particular, blends of  sulphonated
           poly(ether  ether ketone)  (SPEEK) or  sulphonated poly(ether  ether  sulphone)
           (SPEES) with polysulphone  or  polyethersulphone,  respectively  (Bowen et al.,
           2001; Knoell et al., 1999). These membranes  are likely to be commercialised
           within the next five years.
             Another important constraint on the application of membranes to industrial
           process  waters is their  resistance  both  to extreme  pH  conditions  and, more
           especially, key  organic  solvents.  A  few  porous  membrane materials,  notably
           PTFE and PVDF, are intrinsically resistant to attack from both chlorinated and
           hydroxylated or carboxylated organic solvents, whereas PSU, PES and PEI will
           withstand some organic solvents but not chlorinated reagents like chloroform.
           Recently,  a  range  of   organic  nanofiltration  membranes  (SelRO'KI,
           commericalised  by  Koch)  have  become  available  that  can  apparently  be
           employed  in  pure,  non-chlorinated  organic  solvents.  These  membranes  are
           probably a modified cross-linked PAN material. Details of other solvent-resistant
           UF  and NP  membranes either  recently  available  or  under  development  are
           provided by Nunes and Peinemann (2001), and this information is summarised
           in Table 2.4.
             So far as ceramic filters are concerned, there is a general drive to increase their
           competitiveness by reducing costs to allow them to be sold at less than $1000 per
           m2, although it is still the case that such a price is only attainable for large bulk
           orders. However, very recently the opportunities offered by extrusion of certain
           ceramic  materials  have  started  to  be  explored,  for  example  by  Ceramem,
           allowing the production  of  membrane materials  of  much lower cost  (Section
           2.1.4).  Perhaps  the  most  intriguing  of  the  ceramic  filters,  however,  is  the
           Anopore filter. This is produced by electro-oxidation of aluminium to produce an
           almost  perfect  honeycomb  structure  with  an  extremely  narrow  pore  size
           distribution and a surface porosity of  up to 50%. This porosity value compares
           well  with  the  similarly  homoporous  Nuclepore  membranes,  produced  by
           neutron bombardment followed by track-etching of polyethylene terephthalate,

           Table 2.4  Solvent-resistant UF and NF membranes, new or under development (taken from
           Nunes and Peinemann,  2001)
           Material        Application   Supplier(s) or      Stability
                                       developer(s)
           Hydrophilic     NF          Koch SelRO"           DMF, NMP, DMSO resistant:
           PAN                                               0-14 pH, 70°C
                           NF          Desal D-series, Osrnonics   35%H*S04,25%H3P04
           -               NF          Somicon/Nitto         15% NaOH, 60°C. pH < 1
           PVDF/Cellul.    UF/NF       Dow Danmark Etna      pH 1-12
           PI              UF          Nitto. Bend Research   -
           PEEK            UF          Dow, Ionics           -
           PAEK/PEI        UF          Bend Research         -
   37   38   39   40   41   42   43   44   45   46   47