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188    CHAPTER 1  Notes on Design Project Organization and Documentation




                             solved in conjunction with the routing of pipework and ventilation ducting in
                             areas already congested by the process or power equipment itself, the struc-
                             tural steelwork of the installation and all the other ancillary equipment such as
                             lighting, communications and instrumentation.
                                    It is no surprise that computer-aided design (CAD) systems are used
                             extensively for the draughting representation of such areas, so that clashes
                             between pipework and cable rack routes can hopefully be avoided.
                                    Typical illustrations of cable rack diagrams are shown in Fig. 3.1.3. These
                             drawings must also identify the width and number of tiers of rack and tray
                             required between any two adjacent nodes in the cable network. Calculations
                             must be performed to size this racking based on the following:
                             a. The degree of segregation required (see PART 2 Chapter 8 on cable

                               installation).
                             b. The number and size of cables passing through this section.


                             c. The allowance to be made for growth in numbers of cables during the
                               operational life of the tray/rack. This will depend on the location of the
                               particular section of rack/tray, the age of the installation and the stage
                               reached in the project, but allowances in the region of 300% have been
                               known.

                             d. The dimensions of the space available for the racking. If multitier
                               racking is necessary, it is important to ensure that there is sufficient
                               space between each tier for reasonable access. Unless it can be guaran-
                               teed that all the cables are of small diameter, a minimum of 300 mm is
                               recommended.
                             e. The maximum rack loading in kilogram per metre length of rack as quoted

                               in the manufacturer’s catalogue. The calculation for each section is best
                               done on a prepared calculation sheet similar to that shown in Fig. 3.1.4.
                           4.   Cable routing diagram
                               For the smaller less complex systems, racking and cable diagrams may be
                             combined. However, in the more complex arrangements, it is more informa-
                             tive to present the information on two or more separate drawings so that the
                             service, route, identification number, etc., of each cable can be easily identi-
                             fied. Separate diagrams may be produced for each service, such as power,
                             instrumentation, communications and fire and gas. The disadvantage with such
                             separation is that there will be less likelihood of spotting a clash if one exists,
                             unless an integrated CAD system is being utilised which can identify such
                             clashes. A typical example of this drawing is shown in Fig. 3.1.5.
                           5.   Equipment schematic and block diagrams
                               These diagrams would normally be produced by the equipment manufacturer,
                             but in some cases the manufacturer’s drawings only describe the skid mounted,
                             factory produced unit. These would need to be supplemented by a block
                             diagram showing an overview of the whole platform-wide system and also, if
                             necessary, a comprehensive schematic. Fig. 3.1.6 shows a typical example of
                             an equipment schematic.
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