Page 63 - Plant design and economics for chemical engineers
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46    PLANT DESIGN AND ECONOMICS FOR CHEMICAL ENGINEERS

                   (d)  The caustic treated thiophane is then batch distilled in a packed tower and sent
                        to storage before eventual shipment to commerical use.
                   (e)  Recoverable THF is recycled back to the reactors from the batch column.
                   (fl  The aqueous bottoms stream is stored for further processing in the plant.
                    (g)  Carbon deposition on the catalyst is heavy (4 percent of THF feed) and
                        therefore provision for regeneration of the catalyst must be made.
                          Assist the consultant in analyzing this process with a complete flow sheet and
                        material balance, assuming 85 percent operating factor, 80 percent conversion in
                        the reactor, and 90 percent recovery after the reactor. Outline the types of
                        equipment necessary for the process. Determine approximate duties of heat
                        exchangers and list overall heat balances on  the plant. It is known that the heat
                        of formation of THF is -59.4 kcal/g mol,  H,S            is -4.77 kcal/g mol, and
                        thiophane is -   17.1 kcal/g mol.
                          What additional information would be required in order to complete the
                        project analysis?
                          Physical properties:
                          THF       MW=72           sp gr = 0.887     Boiling pt. = 65°C
                          Vap. press. at 25°C = 176 mm Hg
                          Thiophane, MW = 88          Boiling pt. = 121°C
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