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Electrochemical   415
                   magnitude of this current and the time for which it flows. The supply must
                   be d.c. although ripples in the current are acceptable, so a three-phase
                   rectified source can be  used.  Generally, the magnitude of  the voltage is
                   also low, varying from 5 V to 100 V, and this is usually provided by the use
                   of  a thyristor bridge.
                     Electrolysis consists of  extracting metals  such  as  aluminium  from  a
                   solution. Usually a low d.c. voltage is required, in the region of 5 V, but as
                   the  process  proceeds  this  needs  to  rise  to  about  50V.  Several  such
                   electrolysis baths  can  be  connected in  series, so  that  the  overall  voltage
                   requirements can reach in the order of  1 kV. High currents are necessary,
                   often between 50 kA and 100 kA, and these are obtained by  three-phase
                   12-pulse or 24-pulse rectifier systems, using parallel-connected thyristors.
                   Current feedback is used to control the voltage and current supplied to the
                   load, by adjusting the power thyristor conduction periods.
                     Some electrolysis processes require periodic reversal of the current flow,
                   for a  few  seconds every few  minutes, to prevent  film formation at  the
                   electrodes, and this can be done by a reversing bridge arrangement.
                     Electrochemical forming is the reverse process to electroplating, where
                   material is selectively removed from areas of the target. Low voltages are
                   again required, in the region of  1OV to 30V, and the current drawn by the
                   load is high,  in  the region of  several kilo-amperes. Therefore the drive
                   circuits for these  loads are similar to  the  d.c.  power  supplies used  for
                   electrolysis.


                   14.7  References
                   Allegro  (1995) Allegro  SMPS  modules  outperform  monolithics, Electronic  Engineering,
                    January, pp. 9-10.
                   Bush, S. (1995) A switch in time, Electronics  Weekly, 24 May, pp. 23-24.
                   Chowanietz,  E.G. (1995) Automobile electronics in the  1990s. Electronics and Communication
                     Engineering. April, pp.  53-58.
                   Dallimore, P. and Carter, M. (1995) Simplifying power control system design, New Electronics.
                     10 January, pp. 23-24.
                   Dewan, S.B. et al. (1994) Power Semiconductor Drives, John Wiley.
                   Emerald, P.  (19%)  PWM  stepper motor control using PMCMS. Electronic Producr Design,
                     September, pp. 28-34.
                   Goodenough, E (I 994) Off-line and one-cell IC converters up efficiency, Electronic Design. 27
                    June, pp. 55-64.
                   Goodenough, E (1995) 90% efficient 1.5 A IC switchers run at 1 MHz, Electronic Design. 30
                    May, pp. 17-84.
                   Mosley, J.D. (1992) Spin chips whirl  into nondrive applications, EDN, 23 April. pp. 43-50.
                   Peters, D. and Harth, I. (1993) ICs provide control for sensorless d.c. motors, EDN, 29 April,
                    pp. 85-94.
                   Pilla, S.K. (1995) Analysis of Thyristor Power-Conditioned  Motors, Sangam Books Ltd.
                   Sax,  H.  (1995)  Mosfets  add  to  car  power,  What’s New  in  Electronics,  February,  pp.
                    102-103.
                   Shepherd, W.  et  al.  (1996) Power  Electronics  and  Motor  Control, Cambridge  University
                    Press.
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