Page 416 - Practical Machinery Management for Process Plants Major Process Equipment Maintenance and Repair
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394   Major Process Equipment Maintenance and Repair

                     nip Body Clearance

                       1.  The trip body to the shaft diametral interference fit is .001-.002  in.
                          (.025-.051  mm).

                          Caution:  Consult the manufacturer if interference is less than .001
                                   in. (.025 mm).

                     Rip Body Replacement

                       1. Heat the trip body  in hot  oil or an oven.  Do not exceed 500°F
                          (260°C).
                       2.  Place the heated trip body on the rotor shaft and align the set screw
                          holes in the trip body and shaft.
                       3.  Tighten the set screw to ensure proper positioning on the shaft, then
                          back the set screw out of the body one or two turns.
                       4.  Tighten the set screw when the trip body has cooled to ambient tem-
                          perature.
                       5. Check the trip body  runout.  Runout  should not  exceed  .003 in.
                          (0.07 mm) on the outboard end of the trip body.
                       6.  Gradually overspeed the turbine by overcoming the governor (See
                          Governor Operation, Chapter 10).
                       7.  Check that the plunger assembly (7) is properly positioned in the
                          bearing housing, and return the rotor to the turbine casing.

                     Assembly, Overspeed nip Mechanism

                       1.  If  furnished, place the auxiliary weight (6, Figure 8-12) on the trip
                          pin (1).
                       2.  Insert trip pin (1) into the trip body. Position the weighted end of the
                          pin on the opposite side of the trip body set screw.
                       3.  Press  the  “U”  lock  staple (3)  into the  trip body  to  secure the
                          weighted end of the trip pin. Be sure the staple is fully seated in the
                          circular groove in the trip body.
                       4.  Place the trip spring (2) in the trip body. (Install washers (9, if fur-
                          nished.)
                       5.  Return the adjusting nut (4) to its original setting, by tightening the
                          nut the same number of turns recorded during disassembly.
                       6.  Press the “U” lock staple (3) into the trip body to lock the adjusting
                          nut (4). Be sure the staple is fully seated in the circular groove in the
                          trip body.

                          Note:  The overspeed trip should be  tested after performing any
                                 maintenance on the trip system.
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