Page 417 - Practical Machinery Management for Process Plants Major Process Equipment Maintenance and Repair
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Steam Turbines and  Turboeqanders   395


                  Adjusting The Trip Pin And Plunger Clearance
                    1. Remove the inspection plug (12, Figure 8-12) from the steam end
                       bearing cap:
                    2.  Rotate the rotor shaft, by hand, until the adjusting nut (4)  can be
                       observed  through  the  inspection  hole.  This  will  position  the
                       weighted end of the trip pin (1) directly above the plunger assembly
                       (7).
                    3.  Latch the resetting lever and loosen the jam nut (9) on the trip lever
                      jackscrew (8).
                    4.  Push the plunger assembly (7) upward and into the bearing housing,
                       until it is in solid contact with the trip pin.
                    5.  Adjust the jackscrew to obtain 1/16 in. (1.6 mm) clearance between
                       the base of the plunger (7) and the jackscrew (8).
                    6.  Tighten the jam nut (9) and recheck the clearance.

                       Caution: The jam nut (9, Figure 8-12) must be locked, at all times, to
                               prevent the jackscrew from vibrating loose during operation.
                               A loose jackscrew can render the trip system inoperative.


                  Adjustlng The lbrblne nip Speed


                     1.  Remove the inspection plug  (12, Figure 8-12) from the steam end
                        bearing cap.
                     2.  Rotate the rotor shaft, by hand, until the adjusting nut (4, Figure 9-12)
                        can be viewed through the inspection hole.
                     3.  Latch the resetting lever (11, Figure 8-4).
                    4.  Place a non-ferrous drift pin on the adjusting nut and strike the drift
                        pin sharply to ensure that the trip pin (1, Figure 8-12), trip valve and
                        trip linkage function properly.
                     5.  Latch the resetting lever and start the turbine. Closely monitor the
                        turbine speed during operation.
                    6.  Gradually overspeed the turbine by  overcoming the governor (see
                       Governor Operation, chapter 10).

                        Caution:  Do not allow turbine to exceed 2 percent above the rated
                                (nameplate) trip speed.
                     7. If the overspeed trip does not function within 2 percent of the rated
                        trip speed, manually trip the turbine,  by  striking the top of  the
                        hand trip lever. Then close the steam inlet shutoff valve.
                     8.  When the rotor shaft stops rotating, turn the shaft, by hand, until
                        the adjusting nut is visible through the bearing cap inspection hole.
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