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142  ASSEMBLY TECHNIQUES


                                             Butted joint




                                             Overlapped


                                             Reinforced butted joint



                                             Mitered joint   Figure 13-12  Use a joint reinforcement
                                                             to add strength to bonded pieces. The
                                                             weakest is the simple butted joint. Overlap
                                                             or add reinforcing pieces to make the joint
                                             Gusset reinforced
                                                             stronger.




             Table 13-1  Selecting an Adhesive

             Adhesive Type   Pros                Cons                   Best Used For
             Contact cement   Very fast adhesion   Careful assembly of parts    Laminating flat substrates
                                                 required; toxic fumes
             Cynaoacrylate   Good adhesion to rubber or   Poor gap filling; poor   Bonding porous and
             (e.g., Super    plastics            impact resistance; hard to   nonporous materials that
             Glue)                               accurately dispense with    are not subject to impact
                                                 consumer tubes and bottles
             Epoxy        Strong bond when prepared   Toxic fumes; curing sensitive   Bonding all materials
                          and applied correctly   to temperature and moisture;   except silicone, Teflon, and
                                                 must be mixed correctly   other “slippery” materials
             Hot melt     Readily available, fast    Can weaken under heat;    Bonding wood, plastics,
                          setting, no harmful fumes   poor impact resistance;    and light metals; use a
                                                 accurate metering of      high- temperature glue
                                                 adhesive difficult with    stick for a better bond with
                                                 consumer guns          heavy materials
             PVAc         Commonly available     Not for use when both   Bonding porous to porous
                          household adhesive     materials to join are    and nonporous bonds
                                                 nonporous              (e.g., wood to metal, foam
                                                                        to plastic, etc.)
             Solvent cement   Extremely strong bond in    Requires matching the   Bonding plastic and
                          plastics and rubber    solvent to the material   rubber
             Silicone     Remains flexible after curing   Toxic fumes; low strength   Bonding rubber and
                                                                        plastics; creating
                                                                        semiflexible seals











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