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374  BUILDING ROBOT  ELECTRONICS— THE BASICS

















                                                                  Figure 30- 9  Remember to
                                                 Apply tip of iron to solder
                                                 pad and component lead  always apply the tip of the soldering
                                                                  tool to the work, not the solder.
                                                                  (Exception: You may apply the solder
                    Apply solder to pad                           directly to the tool when tinning the
                    and component lead
                   (NOT the soldering iron!)                      tip. Do this periodically after wiping
                                                                  off the tip against a damp sponge.)

                     5.  Wait 3 to 5 seconds, and then touch the end of the solder against the opposite side of
                        the solder pad. The solder should begin to flow into the pad and around the component
                        lead (Figure 30- 9). Allow just enough solder to flow into the joint, then immediately
                        remove both the solder and soldering pencil.
                     6.  If the solder does not flow, wait a few seconds more and try again. If it’s still not flowing,
                        the soldering pencil may not yet be hot enough. Remove the tip from the work, and wait
                        another minute for the soldering pencil to reach proper operating temperature.
                     7.  It takes several seconds for the solder to cool. During this time, be absolutely sure not
                        to disturb the solder joint, or it could be ruined.

           G       Don’t apply heat any longer than necessary. Prolonged heat can permanently ruin electronic
                   components. A good rule of thumb is that if the soldering tool is on any one spot for more than
                   5 seconds, it’s too long.


                   Finishing Up
                   When soldering on printed circuit boards, you’ll need to clip off the excess leads that protrude
                   beyond the solder joint. Use a pair of diagonal or flush cutters for this task. You don’t need (or
                   want) to cut off any part of the solder, so don’t be too aggressive with the nippers; it’s okay if
                   a little stubble of wire still sticks out.
                     Be sure to protect your eyes when cutting the lead; a bit of metal could fly off and lodge in
                   an eye. Not fun.

                   Tips for Better Soldering

                   •   If at all possible, you should keep the tool at a 30° to 40° angle for best results. Most tips
                     are beveled for this purpose.
                   •   Apply only as much solder to the joint as is required to coat the lead and circuit board pad.
                     A  heavy- handed soldering job may lead to solder bridges, which is when one joint melds
                     with joints around it. That can cause a short circuit.









   30-chapter-30.indd   374                                                                     4/21/11   11:55 AM
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