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Chapter 6







                           Mechanical Construction


                                                               Techniques



















                        ore than likely, at one time or another, you’ve used tools to build or fix something. But
                   Meven with that experience, you may not know the ins and outs of using tools to work
                   with  robot- building materials. If you’re a  die- hard workshop expert, that’s fine; you can skip
                   this chapter and move on to the next. But keep reading if you lack basic construction and tool
                   use  know- how, or if you need a refresher course.
                     This chapter assumes you’ve read the section on tools in Chapter 5, “Building Robot
                     Bodies— the Basics.” It contains a review of all the core tools you need to construct automa-
                   tons in your garage. If you haven’t yet read that chapter, do so now, then come back. A few
                   additional specialty tools are covered here.
                     This chapter also assumes you’re working with wood, plastic, or metal. If you’re using
                   lightweight rapid prototyping materials like foamboard, you’ll also want to check out Chapter
                   14, “Rapid Prototyping Methods.”

           G       This chapter won’t teach you everything about how to build things. This is a book about robots,
                   after all, not shop class. If you hunger for more, try the  Time- Life and Reader’s Digest  do- it-
                   yourself books. They are particularly well done, with clear and concise illustrations.

                   First Things First: Eye and Ear Protection


                   Always wear eye protection when using any tool, power or hand. This helps prevent harmful
                   debris from flying into your eyes, possibly causing injury.
                     Don’t forget your ears when using power tools.  High- speed tools, especially power
                   saws and air tools, create a high volume of sound. Wear  sound- suppressing ear  protection—
                     wraparound earmuffs designed for shop use or even basic earplugs that you can get at the
                   local drugstore.


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