Page 10 - Six Sigma for electronics design and manufacturing
P. 10

ix
                                             The binomial distribution
                                       3.3.1
                                       3.3.2
                                             Examples of using the binomial distribution
                                                                                86
                                                                                86
                                             The Poisson distribution
                                       3.3.3
                                       3.3.4
                                             Examples of using the Poisson distribution
                                                                                87
                                                                                88
                                             Attribute control charts limit calculations
                                       3.3.5
                                                                                89
                                       3.3.6
                                             Examples of attribute control charts
                                             calculations and their relationship to
                                             six sigma
                                             Use of control charts in factories that are
                                       3.3.7
                                                                                91
                                             approaching six sigma     Contents  85
                                   3.4  Using TQM Techniques to Maintain Six Sigma   91
                                       Quality in Manufacturing
                                       3.4.1  TQM tools definitions and examples  92
                                   3.5  Conclusions                             99
                                   3.6  References and Bibliography             99
                        Chapter 4.  The Use of Six Sigma in Determining the    101
                                   Manufacturing Yield and Test Strategy
                                   4.1  Determining Units of Defects           102
                                   4.2  Determining Manufacturing Yield on a Single   104
                                       Operation or a Part with Multiple Similar Operations
                                       4.2.1  Example of calculating yield in a part with   105
                                             multiple operations
                                       4.2.2  Determining assembly yield and PCB and   106
                                             product test levels in electronic products
                                       4.2.3  PCB yield example                107
                                   4.3  Determining Design or Manufacturing Yield on   108
                                       Multiple Parts with Multiple Manufacturing
                                       Operations or Design Specifications
                                       4.3.1  Determining first-time yield at the electronic   110
                                             product turn-on level
                                       4.3.2  Example of yield calculations at the PCB   110
                                             assembly level
                                       4.3.3  DPMO methods for standardizing defect   112
                                             measurements
                                       4.3.4  DPMO charts                      113
                                       4.3.5  Critique of DMPO methods         115
                                       4.3.6  The use of implied Cpk in product and   116
                                             assembly line manufacturing and
                                             planning activities
                                       4.3.7  Example and discussion of implied Cpk in   118
                                             IC assembly line defect projections
                                   4.4  Determining Overall Product Testing Strategy  120
   5   6   7   8   9   10   11   12   13   14   15