Page 105 - TPM A Route to World-Class Performance
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86  TPM-A  Route to World-Class Performance







                                               Outside services
                                             Maintenance o/head















                         measure



                  Figure 5.5 True cost of manufacturing: seven-eighths hidden


                        Availability  x   Performance   X     Quality
                           rate            rate                rate











                                                   /-----+
                         _____+/-
                         =if -/                         _7/





                  Figure 5.6 Factors in overall equipment effectiveness



                       Level  2   Milestone 1 after piiot/roll-out  activity: 12-18  months
                       Level 2   Refine best practice and standardize: 6-12  months later (P-M
                                prize level)
                       Level  3   Build capability: 12-18  months later
                    0  Level 4   Strive for zero: 3-5  years from roll-out launch
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