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80 TPM-A Route to World-Class Performance
Total Productive Maintenance Programme
R/H Front Door Line COz MIG Welding Cell
I Material Usage Chart I
Figure 5.2 Material usage chart
I
Equipment ~~ C02 MIG welding cell VI11 Ideal cycle time:
0.5 midpiece
1 I1 I11 IV V VI VI1
Date/Sh$t Total Planned Total Actual Output Defects Defects
working downtime available downtime (rework) (scrap)
time time
(min) (min) (min) (no.) (no.) (no.)
28.9.99 D/S 240 20 220* 5 243 0* 0*
28.9.99 N/S 220 0* 380 0 0
29.9.99 D/S 220 10 328 0 0
29.9.99 N/S 240 20 220 5 200 0 0
30.9.99 D/S 240 20 220 0 326 0 0
30.9.99 N/S 240 20 220 10 345 0 0
1.10.99 D/S 240 20 220 10 103 0 0
1.10.99 N/S 240 20 220 5 386* 0 0
2.10.99 D/S 240 20 220 5 187 0 0
Total 2160 180 1980 50 2498 0 0
* Best scores for use in calculation of best of best
Figure 5.3 Equipment history record for OEE calculation
