Page 231 - The Six Sigma Project Planner
P. 231

True Value     Method of Evaluation                   Comments
                                  Inspector Concurrence        •  Metrics:
                                  Study:                         1. Inspector repeatability
                                  A set of carefully identified   2. Inspector reproducibility
                                  objects is chosen to represent   3. Stability
                                  the full range of attributes, to
                                  the extent possible.           4. Inspector “linearity”
                                  1. Each item is evaluated by   •  Like a round robin, except true value isn’t
                                     every inspector at least    known.
                                     twice.                    •  No measures of accuracy or bias are
                                                                 possible. Can only measure agreement
                       Unknown                                   between equally qualified people.
                                                               •  Full range of attributes included.
                                                               •  People know they’re being watched, may
                                                                 affect performance.
                                                               •  Not routine conditions.

                                                               •  Special care must be taken to ensure rigor.
                                                    TEAMFLY
                                                               •  Acceptable level of performance must be
                                                                 decided upon for each type of error.
                                                                 Consider cost, impact on customers, etc.

                    Example of Attribute Inspection Error Analysis
                    Two sheets with identical lithographed patterns are to be inspected under carefully
                    controlled conditions by each of the three inspectors. Each sheet has been carefully
                    examined multiple times by journeyman lithographers and they have determined that
                    one of the sheets should be classified as acceptable and the other as unacceptable. The
                    inspectors sit on a stool at a large table where the sheet will be mounted for inspection.
                    The inspector can adjust the height of the stool and the angle of the table. A lighted
                    magnifying glass is mounted to the table with an adjustable arm that lets the inspector
                    move it to any part of the sheet. (See Figure 39.)













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