Page 329 - The Tribology Handbook
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Plain bearing lubrication                                       e7





                  Mineral  oils and greases  are the most suitable lubricants for plain  bearings  in most  applications.  Synthetic oils may  be
                  required ifsystem temperatures are very high. Water and process fluids can also be used as lubricants in certain applications.
                  The general  characteristics  of these main classes of lubricants are summarised in Table 7.1.






                  Table 7.7  Choice of lubricant                   Table 7.2  Methods of liquid lubricant supply

                                              ~~
                   Lubricant   Operating range   Remarks
                                                                     Method .f   Main characteristics   Exampies
                                                                      WblY
                                                                       __ -
                   Mineral   All conditions of   Wide range of viscosities
                     oils     load and       available. Potential    Hand     Non automatic, irregular.   Low-speed,
                              speed          corrosion problems       oiling.   Low initial cost.    cheap journal
                                             with certain additive            High maintenance cost   bearings
                                             oils (e.g. extreme
                                             pressure)  (see Table 7.9)   Drip and   Non automatic,   Journals in
                                                                      wick      adjustable.          some machine
                   Synthetic   All conditions if   Good high  and low   feed   Moderately efficient.   tools, axles
                     oils     suitable       temperature properties.            Cheap
                              viscosity      Costly
                              available                             Ring and   Automatic, reliable.   Journals in
                                                                      collar   Efficient, fairly cheap.   pumps,
                   Greases   Use restricted to   Good where sealing   feed    Mainly horizontal      blowers, large
                              operating      against dirt and                  bearings              electric
                              speeds below   moisture necessary                                      motors
                               1  to 2 m/s   and where motion is
                                             intermittent           Bath and   Automatic, reliable,   Thrust bearings,
                                                                      splash    efficient.           bath only.
                   Process   Depends on    May be necessary to        lubri-   Oil-tight  housing    Engines,
                     fluids   properties of   avoid contamination of   cation   required             process
                              fluid          food products,                   High initial cost      machinery,
                                             chemicals, etc.                                         general
                                             Special attention to
                                             design and selection of   Pressure   Automatic.       High-speed and
                                             bearing materials        feed    Positive and adjustable.   heavily
                                                                              Reliable and efficient.   loaded
                                                                              High initial cost     journal and
                                                                                                     thrust
                                                                                                     bearings in
                                                                                                     machine
                                                                                                     tools, engines
                   The  most  important  property  of  a  lubricant  for  plain                      and
                  bearings is its viscosity. If the viscosity is too low the bearing                 compressors
                 will  have  inadequate  load-carrying  capacity,  whilst  if
                  the viscosity is  too high  the power loss and the operating   Notes
                  temperature will  be unnecessarily  high. Figure 7.1 gives a
                 guide to the value of the minimum allowable viscosity for a   Pressure oil feed : This is usually necessary when the heat
                                                                      dissipation of the bearing housing and its surroundings is
                 range  of  speeds  and loads.  It should  be noted  that  these   not sufficient to restrict its temperature rise to 20°C or less
                 values  apply for  a fluid  at the mean bearing temperature.   Journal  bearings: Oil must be introduced by means of oil
                 The viscosity alf mineral oils falls with increasing tempera-   grooves in the bearing housing. Some common arrangements
                 ture.  The viscosity/temperature  characteristics  of  typical   are shown in  Figure  7.3
                  mineral oils are shown in Figure 7.2. The most widely used   Thrust bearings: These must be lubricated by oil bath or by
                 methods of supplying lubricating oils to plain bearings are   pressure feed from the centre of the bearing
                 listed  in Table 7.2                               Cleanliness: Cleanliness of the oil supply is essential for
                 The  tubricatinq  properties  of greases  are  determined  to   satisfactory performance and long life
                 a large extent by the viscosity of the base oil and the type of
                 thickener  used  in  their  manufacture.  The section  of  this
                 handbook  on  greases  summarises  the  properties  of  the
                 various  types.
                   Additive oils are not required for plain bearing lubrica-
                 tion  but  other requirements  of  the  system  may  demand
                 their  use.  Additives  and certain contaminants  may create
                 potential  corrosion  problems.  Tables  7.3  and  7.4  give  a
                 guide to additive and bearing material requirements,  with
                 examples of situations in which problems can arise.
                                                              C7.1
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