Page 110 - The engineering of chemical reactions
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94    Single Reactions in Continuous Isothermal Reactors

                        4. Constant tube diameter, and
                        5.  A single reaction.

                            This equation is not appropriate if all five of these conditions are  not met. We can
                        relax the third and fourth restrictions for the PFTR by considering the differential element
                        of volume dV  =  At  dz  rather than the differential element of length  dz.  The mass-balance
                        equation at a position where the fluid has moved from volume V  to volume V  +  d V  then
                        becomes
                                             F’(V)  meF’(V +  dV) +  dV  I+r  =  0
                        and taking the limit d V  -+  0 and dividing by d V,  we obtain the expression

                                                       dFj  -  Vjr
                                                       dV
                        This equation can also be used in situations where the density and tube cross section are
                        not constants. The equation
                                                       dFA
                                                       -  =  -IA
                                                       dV
                        is described as the “fundamental equation” for the mass balance in a PFTR in the texts
                        by Levenspiel and by Fogler (with  VAT  replaced by  rA).  However, this equation cannot
                        be simply modified to handle transients, nor can it be used to consider other than perfect
                        plug flow, because for all of these situations we need equations in which the position  z
                        is the dependent variable. Since situations such as laminar flow and dispersion caused by
                        turbulence are very important in all real tubular reactors, we prefer to use the  constant-
                        cross-section, constant-density version of this equation so that we can easily see how it
                        must be modified to handle these situations.

       CONVERSION IN A CONSTANT-DENSITY PFTR

                        We now consider solutions to the preceding equation for simple kinetics. For reactant species
                        A(UA  =  -  1) the equation becomes



                        For  r  =  kCA  substitution yields
                                                       dC.4
                                                     1.4  - =  -kCA
                                                       dz
                        and after separation we obtain the differential equation
                                                      dC.4
                                                      -  = -k   dz
                                                       CA       u
                        This equation must be integrated between  z  = 0, where  CA  = CAM,  to position z, where
                        CA  = CA(Z), to position L,  where  CA  =  CA(L),
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