Page 329 - Trenchless Technology Piping Installation and Inspection
P. 329

288     Cha pte r  Se v e n

          a  prescribed period of time. The workable life of a heat activated
          resin can be extended using ice or refrigeration to keep the resin tem-
          perature at a reduced level.
             UV light activated resins are designed to cure when a UV light
          source is applied for a short period of time. The workable life of a UV
          light activated resin is typically equal to the resin life after being man-
          ufactured. If the wet-out tube remains isolated from UV light, then it
          can remain stored for weeks and months.
             Ambient cured resins are designed to cure in a fixed period of time
          at a predetermined temperature after the resin and the catalysts are
          mixed together. Typically, if the ambient temperature is higher than
          the baseline temperature, the resin cure rate will be faster, conversely,
          if the temperature is lower, then the resin cure rate will be slower.
             The primary function of the fabric tube is to carry and support the
          resins until it is installed and cured. This requires that the fabric tube
          withstand installation stresses with a controlled amount of stretch, but
          with enough flexibility to dimple at side connections and expand to fit
          existing pipeline irregularities. The fabric tube material can be woven or
          nonwoven with the most common material being a nonwoven, needled
          felt. Impermeable plastic coatings are commonly used on the exterior
          and/or interior of the fabric tube to protect the resin during installation.
          The layers of the fabric tube can be seamless, as with some woven mate-
          rial, or longitudinally joined with stitching or heat bonding.
             In addition to the type of resin, the primary differences between
          the various CIPP systems are in the composition and structure of
          the tube, method of resin impregnation (by hand, by vacuum, or by
          pressure), installation procedure, and curing process. Typical CIPP
          design properties are shown in Table 7.6.


          7.3.1 Tube Wet-Out
          Wet-out is the process of introducing the catalyzed resin liquid into
          the fabric tube. Wet-out of a tube liner can be accomplished several
          ways. The traditional wet-out is termed vacuum impregnation. Other
          systems that are equally as efficient are resin immersion and resin
          bath wet-out.



                      ASTM Test  Polyester   Vinyl Ester   Epoxy
      Property        Method     (psi)       (psi)        (psi)
      Tensile strength  D638-08  2000–2500   2500–3500    3500–4000
      Flexural strength  D790-07  4000–5000  4000–5000    4000–5000
      Flexural modulus  D790-07  250,000–    250,000–     300,000–
                                 500,000     350,000      400,000

     TABLE 7.6  Typical CIPP Design Properties
   324   325   326   327   328   329   330   331   332   333   334