Page 202 - Understanding Automotive Electronics
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2735 | CH 6  Page 189  Tuesday, March 10, 1998  1:10 PM



                                         SENSORS AND ACTUATORS                                             6




                                         Variables to be Measured

                                              The set of variables sensed for any given engine is specific to the
                                         associated engine control configuration. Space limitations for this book
                                         prohibit a complete survey of all engine control systems and relevant sensor and
                                         actuator selections for all car models. Nevertheless, it is possible to review a
                                         superset of possible sensors, which is done in this chapter, and to present
                                         representative examples of practical digital control configurations, which is
                                         done in the next chapter.
                                              The superset of variables sensed in engine control includes the
                                         following:
                                          1. Mass air flow (MAF) rate
                                          2. Exhaust gas oxygen concentration (possibly heated)
                                          3. Throttle plate angular position
                                          4. Crankshaft angular position/RPM
                                          5. Coolant temperature
                                          6. Intake air temperature
                                          7. Manifold absolute pressure (MAP)
                                          8. Differential exhaust gas pressure
                                          9. Vehicle speed
                                         10. Transmission gear selector position
                                              In addition to measurements of the above variables, engine control is also
                                         based on the status of the vehicle as monitored by a set of switches. These
                                         switches include the following:
                                          1. Air conditioner clutch engaged
                                          2. Brake on/off
                                          3. Wide open throttle
                                          4. Closed throttle


                                         AIR FLOW RATE SENSOR
                                              In Chapter 5 we showed that the correct operation of an electronically
                                         controlled engine operating with government-regulated exhaust emissions
                                         requires a measurement of the mass flow rate of air (R ) into the engine. The
                                                                                       m
                                         majority of cars produced since the early 1990s use a relatively simple and
                                         inexpensive mass air flow rate (MAF) sensor. This is normally mounted as part
                                         of the air cleaner assembly, where it measures air flow into the intake manifold.
                                         It is a ruggedly packaged, single-unit sensor that includes solid-state electronic
                                         signal processing. In operation, the MAF sensor generates a continuous signal
                                         that varies nearly linearly with true mass air flow R .
                                                                                    m
                                              The MAF sensor is a variation of a classic air flow sensor that was known
                                         as a hot wire anemometer and was used, for example, to measure wind velocity



                                         UNDERSTANDING AUTOMOTIVE ELECTRONICS                            189
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