Page 207 - Understanding Automotive Electronics
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2735 | CH 6  Page 194  Tuesday, March 10, 1998  1:10 PM



                6                     SENSORS AND ACTUATORS




                                          A pressure sensor having the configuration of Figure 6.3 is also used for
                                      measuring absolute atmospheric pressure. It will be shown in Chapter 7 that
                                      this absolute pressure can be used in engine control applications, as can the
                                      manifold pressure.
                The resistors in the      An electrical signal that is proportional to the manifold pressure is
                strain gauge MAP sensor   obtained by connecting the resistors in a circuit called a Wheatstone bridge, as
                are connected in a    shown in the schematic of Figure 6.4a. Note the similarity in the Wheatstone
                Wheatstone bridge cir-  bridge of Figure 6.4a with that employed in the MAF sensor of Figure 6.2. The
                cuit. Output voltage of   voltage regulator holds a constant dc voltage across the bridge. The resistors
                the circuit varies as the   diffused into the diaphragm are denoted R , R , R , and R  in Figure 6.4a.
                                                                          1
                                                                             2
                                                                                       4
                                                                                3
                resistance varies in   When there is no strain on the diaphragm, all four resistances are equal, the
                response to manifold   bridge is balanced, and the voltage between points A and B is zero. When
                pressure variations.  manifold pressure changes, it causes these resistances to change in such a way
                                      that R  and R  increase by an amount that is proportional to pressure; at the
                                           1
                                                 3
                                      same time, R  and R  decrease by an identical amount. This unbalances the
                                                       4
                                                 2
                                      bridge and a net difference voltage is present between points A and B. The
                                      differential amplifier generates an output voltage proportional to the difference
                                      between the two input voltages (which is, in turn, proportional to the pressure),
                                      as shown in Figure 6.4b.
                                      ENGINE CRANKSHAFT ANGULAR POSITION SENSOR
                Crankshaft angular posi-  Besides pressure, the position of shafts, valves, and levers must be sensed
                tion is an important   for automotive control systems. Measurements of the angular position or
                variable in automotive   velocity of shafts are common in automotive electronics. It is highly desirable
                control systems, particu-  that these measurements be made without any mechanical contact with the
                larly for controlling igni-  rotating shaft. Such noncontacting measurements can be made in a variety of
                tion timing and fuel   ways, but the commonest of these in automotive electronics use magnetic or
                injection timing.     optical phenomena as the physical basis. Magnetic means of such
                                      measurements are generally preferred in engine applications since they are
                                      unaffected by oil, dirt, or other contaminants.
                                          The principles involved in measuring rotating shafts can be illustrated by
                                      one of the most significant applications for engine control: the measurement of
                                      crankshaft angular position or angular velocity (i.e., RPM). Imagine the engine
                                      as viewed from the rear, as shown in Figure 6.5. On the rear of the crankshaft is
                                      a large, heavy, circular steel disk called the flywheel that is connected to and
                                      rotates with the crankshaft. Let’s mark a point on the flywheel, as shown in
                                      Figure 6.5, and draw a line through this point and the axis of rotation. Let’s
                                      draw another line through the axis of rotation parallel to the horizontal center
                                      line of the engine as a reference line. The crankshaft angular position is the
                                      angle between the reference line and the mark on the flywheel.
                                          Imagine that the flywheel is rotated so that the mark is directly on the
                                      reference line. This is an angular position of zero degrees. For our purposes,
                                      assume that this angular position corresponds to the No. 1 cylinder at TDC
                                      (top dead center). As the crankshaft rotates, this angle increases from zero to


                194                   UNDERSTANDING AUTOMOTIVE ELECTRONICS
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