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                       Municipal Solid Waste Processing; Materials Recovery Facilities             171
                       7.2.1 UNIT OPERATIONS
                       Unit operations in a centralized facility include screening, magnetic separation, shredding, and air
                       classification.  The unit operations for the separation and processing of wastes are designed to
                       accomplish the following (Tchobanoglous et al., 1993):
                           • Modify the physical characteristics of the waste so that the components can be removed
                             more easily.
                           • To remove specific, useful components from the waste stream.
                           • To remove contaminants from the waste stream.
                           • To process and prepare the separated materials for subsequent uses.


                          Common unit operations for MSW separation are shown in Table 7.2.
                          Even though many MRF systems are highly mechanized, human labor is still needed to carry
                       out a number of duties. For example, the removal of hazardous wastes (batteries, paint cans, and
                       pesticide containers) from MSW can only be accomplished by manual sorting. The same is true for
                       2 L soda bottles made from PETE. Additionally, nearly all MRFs that sort glass by color must rely
                       on the human eye and hand.




                              TABLE 7.2
                              Common Unit Operations and Facilities for the Separation and Processing
                              of Separated and Commingled MSW
                              Unit Operation            Function and Material Processed
                              Shredding
                               Hammer mills             Size reduction
                               Flail mills              Size reduction, also used as bag breaker
                               Shear shredder           Size reduction, also used as bag breaker
                               Glass crushers           Size reduction, glass
                               Wood Grinders            Size reduction, yard trimmings, and wood wastes
                              Screening                 Separation of over and under-sized material; trommel also
                                                          used as bag breaker
                              Cyclone separator         Separation of light combustible materials from air stream
                              Air classification        Separation of light combustible materials from air stream
                              Magnetic separation       Separation of ferrous metal from commingled wastes
                              Densification
                               Balers                   Compaction into bales or paper, cardboard, plastics,
                                                          textiles, aluminum
                               Can crushers             Compaction and flattening; aluminum and tin cans
                              Weighing facilities
                               Platform scales          Operational records
                               Small scales             Operational records
                              Handling moving and storage facilities
                               Conveyer belts           Materials transport; all types of materials
                               Picking belts            Manual separation of waste material; source-separated and
                                                          commingled MSW
                               Movable equipment        Materials handling and moving; all types of waste
                               Storage facilities       Materials storage; all types of recovered materials
                              Source: Tchobanoglous, G., et al., Integrated Solid Waste Management: Engineering Principles and
                                   Management Issues, McGraw-Hill, New York, 1993. Data reproduced with kind permission
                                   of the McGraw-Hill Companies, Inc.
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