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ION EXCHANGE 8-21

            TABLE 8-3
            Typical range of design criteria used in sizing ion exchange columns and vessels
          Parameter                     Range of values     Comment
          Pressure drop                 35–70 kPa           135 kPa maximum
          Diameter (D)                    2.5 m             Fiberglass tanks
                                          3.6 m             Steel tanks
          Height (H) of resin             0.9 m             To avoid premature breakthrough
                                        and   4 m           To limit pressure drop
          H:D of resin bed              1.5:1 to 3:1
          Expansion of resin bed          100%              Typically   50%
          Height of column height         4 m               Use columns in series for greater height
             Sources:  GLUMRB, 2003; Gottlieb, 2005; Reynolds and Richards, 1996.



            Example 8-4.  Design the tank for the Hard Times ( Examples 8-2  and 8 -3 ) ion exchange col-
          umn. The following design parameters have been established for the initial trial design:

                                                                      3
                              Resin shipping weight moist) 800   kg/m
                                                    (
            Solution:
                a.  The Solver* program in a spreadsheet was used to perform the iterations for solution of
                 this problem. The spreadsheet cells are shown in  Figure 8-7 .  The values shown in the
                 figure are the final solver solution.  The cell locations used in the figure are identified
                 by brackets [ ] in the discussion below.
                b.  Begin with the input data by setting the following:
                             3
                  [B5]  Q      275m  /d (from  Example 8-2 )
                 [B6]  Resin mass     750 kg (on moist basis from  Example 8-2 )
                                             3
                 [B7]   Shipping weight     800 kg/m   (on moist basis given in the problem statement)
                                                    2
                                              3
                 [B8]   Surface loading rate     408 m  /d · m   (Any rate between 400 and 800 may be se-
                    lected as the starting point. The value shown here is the first guess. The value shown
                    in the spreadsheet is the final Solver value.)
               c.  Compute the volume of the media in cell [B13] as

                                          [B6 ]   750  kg          3
                                                            094   m
                                                              .
                                          [B7 ]  800  kg/m 3

                           ®
              *Solver  is a “tool” in Excel   . Other spreadsheets may have a different name for this program.
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