Page 65 - 3D Fibre Reinforced Polymer Composites
P. 65

54                     30 Fibre Reinforced Polymer Composites

                 container, which can limit the volume of resin that can be handled. A heated pressure
                 pot is an example of a constant pressure system.
                    Constant flow rate systems are usually driven by  reciprocating piston pumps and
                 enable repeatable injection times to be maintained, which is important for production-
                 line manufacturing. With these pumps flow is actually semi-constant as flow of a set
                 volume of resin occurs during the piston downstroke and it is stopped during the piston
                 upstroke  when  resin  is  drawn  in.  The  advantages of  this  system  include flow  rate
                 control, larger resin reservoirs and  the ability to have higher injection pressures. The
                 main disadvantage comes from the increasing backpressure generated as the resin flows
                 through  the  preform.  If  this  pressure  becomes  too  high  then  the  preform  can  be
                 displaced within the mould  and can even cause mould  deflection and damage to the
                 equipment.  If  the  flow  front  is  also  moving  too  rapidly  in  the  preform then  void
                 entrapment can result, leading to a poor quality part.
                    Fortunately, many suppliers of injection equipment can now supply systems capable
                  of control over both the flow rate and pressure and contact details for some of  these
                  companies are given in Table 3.1.



                  Tabie 3.1 Examples of RTM injection equipment suppliers
                   Aplicator System AB   Metallva 3, S-435 33, Mdlnlycke, Sweden, Tel: +46-31-
                                        750-30-00, Fax: +46-3 1-750-30-01, www.avlicator.se
                   Ashby Cross Company   28 Parker Street, Newburyport, MA, 01950, USA, Tel: +1-
                   Inc  .               978-463-0202, Fax: + 1-978-463-0505,
                                        www.ashbvcross.thomasreoister.com
                   Liquid Control Corp.   8400 Port Jackson Ave N.W., N. Canton, Ohio, 44720,
                                        USA, Tel: +1-330-494-1313, Fax: + 1-330-494-5383,
                                        www.liauidcontrol.com
                   Magnum Venus         1862 Ives Ave, Kent, WA, 98032, USA, Tel: +1-253-854-
                                        2660, Fax: + 1-253-852-0294, www.venusmagnum.com
                   Plastech T.T. Ltd.   Unit 1 Delaware Road, Gunnislake, Cornwall, P218 9AR,
                                        UK, Tel: +44-1822-832-621, Fax: +44-1822-833-999,
                                        www.vlastech.co.uk
                   Radius Engineering   3474 South 2300 East, Salt Lake City, Utah, 84109, USA,
                   Inc.                 Tel: +1-801-277-2624, Fax: +1-801-277-7232,
                                        www.radiusena.com
                   Wolfangel GmbH       Roenstgenstr 3 1, D-7 1254, Ditzingen, Germany, Tel: +49-
                                        07152-51071, Fax: +49-07152-58195,
                                        www. wolfangel .com




                  3.4 RESIN SELECTION

                  The  selection  of  a  resin  system  for  the  liquid  moulding  of  3D  fibre  preforms  is
                  influenced both by  the requirements dictated by  the use of the composite component
                  and  the  requirements driven  by  the  manufacturing process.  In  the  first  case,  the
                  intended application of  the  composite component will  influence the  selection of  the
   60   61   62   63   64   65   66   67   68   69   70