Page 64 - 3D Fibre Reinforced Polymer Composites
P. 64

Preform Consolidation                         53

          throughput of resin is large, for example, the automotive or sporting goods industries.
          The disadvantages of the multi-valve machines are the greater degree of maintenance
          required of the more complex equipment and the possibility of uneven catalysation if
          incorrect mixing occurs during impregnation.









































         Figure 3.4  Megaject RTM-Pro injection machine (photo courtesy of Plastech T.T. Ltd,
         UK)


         The other main decision affecting the choice of equipment is related to the mechanism
         used  to  inject  the  resin  into  the  mould  and  here  the  choice  is  between  equipment
         designed to produce a constant injection pressure or a constant flow rate.
            When  constant  pressure  is  being  used  then  the  flow  rate  will  vary  during
          impregnation and  will  decrease with increasing distance from the injection port. The
          main advantage of this system is the complete control over pressure during injection.
          This system has the obvious disadvantage of limited control over the resin flow rate, but
          also the added disadvantages of the pressurisation being limited by available equipment,
          for example shop air pressure, and the tact that the resin must be held in a pressurisable
   59   60   61   62   63   64   65   66   67   68   69