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C H A P TER 7      The Conversion Cycle  315


                         FI G U R E
                           7-10     THE RELATIONSHIP OF TOTAL INVENTORY COST AND ORDER QUANTITY

                                  Annual Cost





                                                    Total Combined
                                                    Cost Curve
                               Minimum
                               Inventory
                                  Cost                              Total Holding Cost Curve







                                                                      Total Setup (Order) Cost Curve

                                                                                        Order Quantity
                                                    Optimal
                                                    Order
                                                    Quantity

                                           r ffiffiffiffiffiffiffiffiffi
                                             2DS
                                       Q ¼
                                              H
                                           r ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
                                             2ð2;000Þð12Þ
                                       Q ¼
                                                0:40
                                           p ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
                                       Q ¼   120;000
                                           p ffiffiffiffiffiffiffiffi
                                       Q ¼   346
                       Now that we know how much to purchase, let’s consider the second question: When do we purchase?
                         The reorder point (ROP) is usually expressed as follows:

                                      ROP ¼ I 3 d
                                      where: I ¼ lead time
                                             d ¼ daily demand (total demand/number of working days)
                       In simple models, both I and d are assumed to be known with certainty and are constant. For example, if:

                                          d ¼ 5 units, and
                                          I ¼ 8 days, then
                                       ROP ¼ 40 units.
                         The assumptions of the EOQ model produce the saw-toothed inventory usage pattern illustrated in
                       Figure 7-11. Values for Q and ROP are calculated separately for each type of inventory item. Each time
                       inventory is reduced by sales or used in production, its new quantity on hand (QOH) is compared to its
                       ROP. When QOH = ROP, an order is placed for the amount of Q. In our example, when inventory drops
                       to 40 units, the firm orders 346 units.
                         If the parameters d and I are stable, the organization should receive the ordered inventories just as the
                       quantity on hand reaches zero. If either or both parameters are subject to variation, however, then
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