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72                           Advances in Productive, Safe, and Responsible Coal Mining


          Table 5.2 Results of DES validation experiment
          Parameter                     Actual       Simulated      Difference

          Duration of mining (h)        6.33         6.83           8%
          Production (tons)             2448         2748           12%
          Number of haulage units loads  204         226            11%
          Half-width of duration (h)    N/A          0.012          N/A



         rooms if necessary. This means that for panel widths greater than 13 entries, there are
         two cut sequences: one where the central 11 or 13 entries are mined first before rooms
         are mined. Once the initial advance is mined, the mine has mined anywhere from zero
         to five additional rooms on each side depending on the designed width of the panel.
         For this case study, however, only cut sequences where the central 11 entries are
         mined first before rooms are mined were considered to generate the relationship
         between production rate and panel width. This is because previous research at the
         same mine indicated that cut sequences with 11 central entries lead to higher produc-
         tion rates than those with 13 central entries [1].
            In this previous research, it was determined that assigning four haulage units to the
         CM is optimal for panel widths being considered and for operating conditions at the
         mine [1]. Hence, four haulage units are assigned to the CM in presenting the case study
         in this chapter.

         5.2.2.3 Estimate production rates
         Figs. 5.10–5.16 show simulation results describing the effect of panel width (number
         of entries) on production rate. Figs. 5.10 and 5.11 show that total production and
         duration of mining increase with increasing number of entries. This is to be expected
         if the model is performing well. Figs. 5.12 and 5.13 show that the percentage of
         production time the CM spends loading haulage units initially increases with increas-
         ing panel width until an optimal (with respect to production rate) panel width is
         reached at 17 entries. This indicates that there is excess haulage unit capacity in
         the system with less than 17 entries. CM operations are inefficient due to the excessive

         Fig. 5.10 Total production.  100,000
                                 Total production (tons)  60,000
                                    80,000


                                    40,000
                                    20,000
                                        0
                                           11  13  15  17  19  21
                                                  Number of entries
   82   83   84   85   86   87   88   89   90   91   92