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05_chap_wang.qxd  05/05/2004  3:46 pm  Page 239
                    Wet and Dry Scrubbing                                                     239

                    Table 12
                    Cost of Packing Material (8)
                          Packing Type and Material                  Cost per ft 3
                          Packing Diameter, in.          1         1.5        2        3
                          Flexisaddles
                              Porcelain                 19.5      17.75      16.75    16.00
                              Polypropylene             20.00     18.00       ––        ––
                              Stoneware                 19.50     17.75      16.75    16.00
                          Raschig Rings
                              Porcelain                 16.00     14.50      12.75    13.25

                          Pall Rings
                              Carbon Steel              35.00     30.00       ––        ––
                              304L Stainless Steel      73.50     69.80      66.00      ––
                              316L Stainless Steel     103.00    101.00      97.00      ––



                          The factor in Table 6 may now be used to determine the following costs:
                             Instrumentation cost = 0.10 ($38,700) = $3,870
                             Taxes            = 0.03 ($38,700) = $1,160
                             Freight cost     = 0.05 ($38,700) = $1,940
                                                Total          $6,970
                          The purchased equipment cost, PEC, is obtained from the summation of the above
                          costs.
                             PEC = EC + instrumentation + taxes + freight charges
                             PEC = $38,700 + ($3,870 + $1,160 + $1,940) = $38,700 + $6,970 = $45,670
                          The total capital cost (TCC) is estimated using the above calculated PEC (Table 13)
                          and the cost determined using factors found in Table 6.
                             TCC = 2.20PEC + SP + building cost
                             TCC = 2.20 ($45,670) + SP + building cost
                             TCC = $100,474 + SP + building cost ~ $100,000 + SP + building cost

                             Because costs for site preparation and building are unique for each installation, the
                             TCC for this example is assumed to be equal to $100,000 (Table 13).
                       B. Direct Annual Costs (DAC)
                          1. Electric Power Cost
                             Equation (23) provides the fan power requirement, F (kWh/yr):
                                                                       p
                                            −4
                                F = 1.81 × 10 (Q )(P  )(HRS)                               (23)
                                 p             e,a  total
                             where
                                Q   = Q (T + 460) / 537                                    (24)
                                 e,a   e  e
                                T = 85°F from Example 1
                                 e
                                HRS = (8 h/wk) (3shifts/d)(5 d/wk)(50 wk/yr) = 6000 h/yr
                                Q   = 3000 (85 + 460)/537 = 3,045 acfm
                                 e,a
                             Then substitute into Eq.(23):
                                F = 1.81 × 10 −4  (3.045)(12)(6,000)
                                 p
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