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                    320                                                    Lawrence K. Wang et al.


                    4.2.2.1. DIRECT ANNUAL COSTS
                       Direct annual costs consist of utilities (electricity, refrigerant) and operating labor
                    and maintenance costs. The electricity cost is a function of the fan power requirement.
                    Equation (13) can be used to obtain this requirement, assuming a fan-motor efficiency
                    of 65 % and a fluid specific gravity of 1.0:
                                                      ×
                                                  .
                                            F = 181 10    −4  Q (  ea  P )( )(HRS )           (13)
                                              p
                                                              ,
                    where F is the fan power requirement (kWh/yr), Q  is the emission stream flow rate
                            p                                     e,a
                    (acfm), P is the system pressure drop (in. H O [default = 5 in. H O]), and HRS is the
                                                            2                 2
                    system operating hours per year (h/yr).
                       To obtain Q  from Q , use the formula
                                 e,a      e
                                                       e (
                                                                 )
                                               Q ea  =  Q T + 460 537                         (14)
                                                          e
                                                  ,
                       The cost of refrigerant replacement varies with the condenser system, but is typically
                    very low. Therefore, assume that refrigerant replacement costs are zero unless specific
                    information is available. The operator labor is estimated as 0.5 h per 8-h shift, with the
                    wage rate given in Table 6. Supervisory costs are assumed to be 15 % of operator labor
                    cost. Maintenance labor is estimated as 0.5 h per 8-h shift, with the maintenance wage rate
                    provided in Table 6. Material costs are assumed to be 100 % of maintenance labor costs.
                    4.2.2.2. INDIRECT ANNUAL COSTS
                       These costs consist of overhead, property tax, insurance, administrative, and capital
                    recovery costs. Table 6 provides the appropriate cost factors.
                    4.2.2.3. RECOVERY CREDITS
                       A condenser system may have significant recovery credits. The amount of recovered
                    HAP can be estimated using Eq. (12). Multiplying this amount by the value of the
                    recovered product gives the recovery credit.

                    5. ENVIRONMENTAL APPLICATIONS
                       Air strippers (see Fig. 7) are frequently used to treat aqueous wastes and contaminated
                    groundwater (14–18). Units may consist of a spray tower, packed column, or a simple
                    aerated tank. They commonly remove parts per million or lower levels of volatiles from
                    dilute aqueous wastes. Many air strippers with lower emissions simply vent directly to
                    the atmosphere. Those with higher organic concentrations or those located in zones of
                    regulatory (air pollutant) noncompliance are followed by a control device (shown in
                    Fig. 7). The control device can be a gas-phase carbon adsorption unit, an incineration
                    unit, or others. Condensers alone placed directly after air strippers generally prove inef-
                    fective, because of low vapor-phase concentrations and high volumetric flow rates. For
                    high-concentration emission streams, however, condensation efficiently removes and
                    recovers VOCs from the emission streams prior to other final polishing control tech-
                    nologies, such as carbon adsorption. There are situations in which condensation can be
                    used alone, in some applications, to control emissions at high VOC concentrations (i.e.,
                    greater than 5000 ppmv). This type of VOC control is not suitable for low-boiling-point
                    organics (i.e., very low condensation temperatures [< 32ºF]) or high concentrations of
                    inert of noncondensable gases (air, nitrogen, or methane).
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