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9.3 SO 2 Capture by Furnace Sorbent Injection                   265

                       Sorbent injection     Humidification        Clean air
                                                        Particulate
                                           Air          control devices
                                           heater

            CaCO 3 or    Boiler
            Ca(OH) 2

                                                                         Stack

                                                                Disposal
                                              Reactivation
                                                           Product
                        Optional Recycle

            Fig. 9.4 A typical furnace sorbent injection process

            Fig. 9.5 SO 2 removal      60
                                     SO2 removal efficiency (%)  40  CaCO 3
            efficiency by FSI           50            Ca(OH) 2




                                       30
                                       20

                                       10
                                        0
                                         900   1000   1100   1200   1300  1400
                                                                 o
                                                   Gas temperature ( C)

            the further reaction by plugging and blocking as it is difficult for the gases to
            penetrate through this shell. Molar volumes of CaCO 3 , CaO, and CaSO 4 are 36.9,
                           3
            16.9, and 46.0 cm /mole, respectively; consequently, a large portion of CaO is
            trapped and not consumed. Trapped CaO can be released for further reaction by
            reactivation process.
              One classic example is the Limestone Injection into the Furnace and Activation
            of unreacted Calcium (LIFAC) process developed by Kvaerner Pulping Power
            Division in Finland in the 1970s and 1980s. The desulfurization efficiencies were
            reported to be 65–85 % at Ca/S ratios of 2–2.5. In the LIFAC process, limestone is
            injected into the upper part of furnace near the superheater where it calcines into
            CaO:
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