Page 102 - Air and Gas Drilling Manual
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3-30    Air and Gas Drilling Manual
                               Table  3-5:  Standard  conventional  drill  rod  dimensions  and  mechanical  properties
                               (courtesy of Boart Longyear Incorporated).
                                                     AWJ           AWJ-LT          NWJ
                                Rod Body           OD  1.75  in     1.75  in       2.63  in
                                                                ID  1.375  in  1.50  in  2.250  in
                                Tool Joint          OD  1.75  in    1.75  in       2.63  in
                                                                ID  0.63  in  0.63  in  1.13  in
                                Wt/ft (approx.)     3.22  lb/ft    2.35  lb/ft    5.18  lb/ft
                                Max OP Torque       300  ft-lb     300  ft-lb     650  ft-lb
                                Max MU Torque       300  ft-lb     300  ft-lb     580  ft-lb
                                Wall Profile      Internal Upset  Internal Upset  Internal Upset
                                 3.4.4 Dual Wall Pipe
                                   Dual wall drill pipe elements are used exclusively in  reverse circulation drilling
                               operations.  This type of drill  pipe is  used for drilling  shallow (~ 3,000  ft or less)
                               water wells,  environmental  monitoring  wells,  geotechnical  boreholes,  and  mining
                               boreholes.  These rotary drilling operations can be; a)  rotation of the dual wall pipe
                               drill  string with  a tri-cone or drag type bit,  b) rotation of the  dual  wall  pipe  drill
                               string  with  a standard downhole air hammer (with standard air  hammer  bit),  or  c)
                               rotation of the dual wall  pipe  drill  string  with  a  reverse  circulation  downhole  air
                               hammer (with reverse circulation air hammer bit).   These rotary drilling  operations
                               are carried out  with  hydraulic top  drives  (for  single  rotary  drilling  rigs)  and  with
                               power swivels (for double and triple rotary drilling rigs).
                                   Figure 3-25 shows the schematic of a typical dual wall drill  string  set  up  for
                               five  optional  bottomhole  assemblies.    This  schematic  utilizes  the  concealed
                               innertube pipe type of dual wall pipe.  This  type of dual wall pipe has an innertube
                               that is  O-ring slip  fitted into  a similar innertube in  the next  element  of  drill  pipe
                               when elements are made up to each other.  The outer tube of the dual wall pipe are
                               made up with non-API shouldered connections.
                                   At  the  far  right  of  Figure  3-25  is  a  tri-cone  bit  bottom  assembly  for
                               conventional (reverse circulation) rotary drilling operations.  This tri-cone bit  threads
                               to a shouldered innertube of the latching bit  assembly.  The outer tube fits  over the
                               top  of the drill  bit  and allows the compressed air to  flow from the annulus  of  the
                               dual wall pipe to  the roller cutters of the bit.    The bit  has  a  large  inner  hole  that
                               allows the compressed air with entrained cuttings to  flow to  the surface through the
                               innertube of the dual wall pipe.
                                   Next (moving from right to  left) are two alternate  conventional  rotary  drilling
                               bottomhole assemblies.  One is an open face bit  (drag bit) for coring operations and
                               the other is another tri-cone drill bit configuration.  This  latter tri-cone bit  assembly
                               makes use of a skirted rock bit sub which is often integral to the bit itself.  Figure 3-
                               26 shows a skirted tri-cone bit for a dual wall drilling operation.
                                   The  next  two  bottomhole  assemblies  are  for  rotary  drilling  operations  using
                               downhole air hammers.   The first  of  these  assemblies  from  the  right  is  a  reverse
                               circulation hammer with  a large opening in  the air hammer bit  for the  returns  (see
                               Chapter 11). The last assembly is a standard direct circulation downhole air hammer
                               with an interchange sub that allows the return air with entrained rock cuttings to flow
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