Page 138 - Air and gas Drilling Field Guide 3rd Edition
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5.6 Prime Mover Input Power Requirements       129




                        11.5
                                                                      68.0

                                                                      66.0
                        11.0                                          64.0
                       Fuel Consumption (lb/hp-hr)  10.5              62.0 Fuel Consumption (N/kW-hr)






                                                                      60.0
                        10.0



                         9.5                                          58.0
                                                                      56.0

                                                                      54.0
                         9.0
                           50      60       70      80      90      100
                                     Percent Load on Prime Mover

              FIGURE 5-17. Fuel consumption for natural gas [3, 12].




              (a) Surface location at sea level (USCS units)
              The prime mover has a maximum 350 hp available at 1800 rpm at sea level con-
              ditions. The actual shaft power needed by the two-stage reciprocating compres-
              sor to match the back pressure of 150 psig is 198.3 hp. Thus, the percent load
              on the prime mover, or power ratio PR is
                                            198:3
                                       PR ¼     ð100Þ¼ 56:7:
                                            350
              Entering the abscissa of Figure 5-16 with the power ratio percent, the approxi-
              mate fuel consumption rate can be read on the ordinate using the diesel
              fuel curve. The approximate fuel consumption rate at this power level is
              0.585 lb/hp-hr. The total weight of diesel fuel consumption per hour _ w f is
                                    _ w f ¼ 0:585ð198:3Þ¼ 116:0lb=hr:

              The specific gravity of diesel fuel is 0.8156 at 60 F [5]. The total volume (in U.S.
              gallons) of diesel fuel consumption per hour q f is
                                           116:0
                                   q f ¼           ¼ 17:1 gal=hr;
                                       ð0:8156Þð8:33Þ
              where the specific weight of fresh water is 8.33 lb/gal.
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