Page 234 - Applied Process Design For Chemical And Petrochemical Plants Volume III
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66131_Ludwig_CH10G  5/30/2001 4:37 PM  Page 197










                                                                    Heat Transfer                                          197

                       The value of the process side coefficieint, h p   1,061  From Equation 10-187A:
                     Btu/hr (ft )(°F) is lower than the value calculated in a step-      L g c   F B C
                              2
                                                                              p> L         	                          (10-187A)
                     wise fashion. A slightly higher value of  t would correct this.   144 g    L
                                                                              p   45.011.02
                          Example 10-20. Cyclohexane Column Reboiler 45                     0.312 psi>ft
                                                                             L      144
                       A thermosiphon reboiler is to be designed for a fraction-  1neglecting friction sensible zone2
                     ator that separates cyclohexane as the bottoms product. The
                                                                             h l is from Equation 10-187.
                     conditions below the bottom tray are 16.5 psia and 182°F. A
                                                                             Then, by Equation 10-170
                     total of 13,700 lb/hr vapor is to be produced.
                       Physical data for cyclohexane:                       p B   p    3.6
                                                                                               0.41
                                                                            p B   p A  3.6 	 5.2
                            L   45.0 lb/ft 3
                             g   0.200 lb/ft  3                              Hence, the length of the sensible zone   0.41 (8.0)   3.3 ft.
                          
 L   0.0208 lb/(ft) (hr) or 0.0086 cp             From Figures 10-114 and 10-116 and for    0.098, the
                          
 g   0.97 lb/(ft) (hr) or 0.40 cp
                                                                           following values are obtained:
                     ( t/ p) s   3.6 °F/psi
                          c L   0.45 Btu/(lb) (°F)                              x        R L        2         tp
                          k L   0.086 Btu/(hr) (ft)(°F)
                                                                              0.05      0.28      —        12.74      —
                              154 Btu/lb
                                      3
                              1.24 (10 ) lb/ft                                1.10       —        25        —         —
                                                                              0.15      0.16      40       7.37      9.53
                              0.098
                                                                             The circulation rate is calculated:
                     Preliminary Design
                                                                             2
                                                                                            2
                       Boiling is to be inside 1-in. 12 BWG steel tubes, 8 ft long.  W T        (32.2)(0.181) (45.0)(45.0   12.74)(4.7)/ { 0.009
                     Condensing steam at 50 psig is available for heating. An over-  100    0.181  2  3.3       4.7
                                                                                                                          2
                                                                            a     b  	  0.013 a  b  c     	 25 a    b10.902 d
                                                  2
                     all coefficient U   300 Btu/(hr) (ft )(°F) is expected. For the  0.336  0.320  0.065       0.065
                     given duty and a total driving force of 45°F, the inside surface
                     required is 157 ft . This is equivalent to 96 tubes.            0.181  2     50               0.181  2  }
                                   2
                                                                            	  0.009 a   b  1402 a  b1.852 2  	  9.53 a  b
                                                                                     0.548       0.85              0.548
                     Circulation Rate
                                                                                           7,200
                       The inlet line consists of 100 equivalent ft of 6-in. stan-                            615
                                                                                  2.68  	  6.35  	  1.68  	  1.04
                     dard pipe. The exit line consists of 50 equivalent ft of 10-in.
                     standard pipe. No special flow restriction is in the inlet line.  W T      24.8 lb>sec
                       For the first trial, assume 15% vaporization per pass. This
                     gives a circulation rate of 91,300 lb/hr or 25.4 lb/sec. For  This value is in reasonable agreement with the assumed
                     this rate, the following apply:                       value of 25.4 lb/sec.
                                           2
                          h L   161 Btu/(hr) (ft ) (°F)                    Heat Transfer Rate—Simplified Method
                          f L, i   0.0045
                          f L, t   0.0065                                    For this calculation, the following are obtained:
                         f L, E   0.0045
                                                                                                 2
                                                                             _  h L   160 Btu/(hr) (ft )(°F)
                       It will be assumed that the liquid level is maintained even  h tp /h L   3.2 (at x   0.4 x E   0.060)
                                                                                _
                     with the top tubesheet. Neglecting inlet line friction, the  h tp   510 Btu/(hr) (ft )(°F)
                                                                                                 2
                     sensible heating zone length may be estimated from Equa-   
    0.2  {  Figure 10-118
                     tion 10-176:                                               
 E   0     G T   66.0 lb/sec ft 2
                                                                                 _
                                                                                 
   0.1
                                                                                                 2
                               D t N t h L 1t w   t L 2                         h b   200 Btu/(hr) (ft )(°F) at t w   t s   30°F
                       t> L                                      (10-187)       h v   0.10 (200) 	 510   530 Btu/(hr) (ft )(°F), from
                                                                                                                 2
                                3600 W T c L
                                                                                     Equation 10-186
                       t     3.1410.065212182116121302                               13.3211602 	 14.7215302          2
                       L       3600125.4210.452    5.2°F>ft.                     h p         8.0          377 Btu>1hr2 1ft 21°F2  ,
                      1assuming t w      t L      20°F2                              from Equation 10-185
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