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208                                    Part III Underbalanced Drilling Systems



          Illustrative Example 9.5 (Continued )
          in Figure 9.24 with uncertainty of the upper boundary. Although any
          combination of gas and liquid rates within the envelope is safe to use, those
          combinations near the lower boundary are considered to be optimal concern-
          ing energy consumption in liquid pumping and gas injection.


            450
            400
           Mud Flow Rate (gpm)  300  E = 3.46 lbf-ft/ft 3  3
            350
                                  E = 7.77 lbf-ft/ft
            250
            200
            150
            100
                    E = 0.86 lbf-ft/ft 3                 Balanced pressure
             50
                                                         Collapse pressure
              0
               0         200        400        600        800       1000
                                 Air Injection Rate (scfm)
         Figure 9.23 Plot of cuttings carrying capacity of fluid at different flow rate
         combinations: 7⅞-in bit, 4½-in pipe, 5,000-ft depth, 60-ft/hr ROP, 42-bbl/h oil
         influx.


            450
            400
           Mud Flow Rate (gpm)  300
            350
            250
            200
            150
            100
             50
              0
                0        200        400        600       800       1000
                                 Air Injection Rate (scfm)
         Figure 9.24 Calculated GLRW: 7⅞-in bit, 4½-in pipe, 5,000-ft depth, 60-ft/hr ROP,
         42-bbl/h oil influx.
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